SMT Technician/Operator

Job Description: SMT Technician/Operator

Industry: Electronics Manufacturing / Production

Experience: 13 Years

Qualification: Diploma / Engineering in Electronics or Electrical

Key Responsibilities

• SMT Machine Operation: Operate SMT equipment such as Pick-and-Place machines, solder paste printers, reflow ovens, and other assigned production equipment as per the station requirements.
• Standard Operating Procedures: Perform assigned operations according to Standard Operating Procedures (SOPs), Work Instructions (WIs), and approved process guidelines.
• Quality Inspection: Inspect PCBs and assembled components for defects such as component misalignment, missing components, soldering defects, and polarity issues.
• Process Parameters: Monitor and follow specified machine settings and process parameters to ensure consistent product quality.
• Material Handling: Verify component part numbers, material specifications, quantities, and feeder loading before starting production.
• Equipment Handling: Operate production equipment safely, perform basic equipment checks, and report machine faults or malfunctions to the supervisor.
• Defect Identification: Identify defective products and process abnormalities, segregate affected materials where required, and escalate issues to the concerned team.
• Production Targets: Achieve assigned production targets, station cycle times, and output requirements while maintaining quality standards.
• PCB Assembly: Handle PCB assemblies carefully and ensure proper component placement and handling throughout the production process.
• Feeder and Component Setup: Assist with feeder loading, component replenishment, and material changeovers according to approved work instructions.
• Traceability: Maintain accurate barcode scanning, serial number tracking, component lot details, and production records.
• ESD Compliance: Follow Electrostatic Discharge (ESD) precautions and use appropriate ESD equipment while handling electronic components and PCBs.
• Safety Compliance: Follow workplace safety procedures and use the required Personal Protective Equipment (PPE).
• 5S and Housekeeping: Maintain cleanliness and organization at the workstation and follow 5S practices.
• Documentation: Complete production check sheets, inspection records, machine logs, and other required documentation accurately.
• Material Reconciliation: Ensure proper handling of unused components, reels, and leftover materials and return them according to established procedures.
• Rework Activities: Perform only authorized rework in accordance with approved instructions and quality requirements.
• Abnormality Reporting: Immediately report machine issues, material shortages, quality defects, and process deviations to the supervisor.
• Preventive Maintenance Support: Support routine cleaning, basic maintenance activities, and scheduled equipment checks as instructed.
• Team Coordination: Coordinate with production supervisors, quality inspectors, maintenance technicians, and material handlers to ensure smooth production flow.
• Training and Skill Development: Participate in technical training and develop proficiency in assigned SMT operations and equipment.
• Continuous Improvement: Identify recurring production issues and suggest improvements to enhance productivity, quality, and workplace safety.

Required Skills

• Basic knowledge of SMT processes and PCB assembly.
• Familiarity with SMT machines, component handling, and electronic manufacturing processes.
• Ability to identify common PCB assembly and soldering defects.
• Knowledge of ESD handling, 5S, and workplace safety practices.
• Basic understanding of production documentation and traceability.
• Good attention to detail and ability to follow technical instructions.
• Willingness to work in a production environment and meet shift-based requirements, if applicable.

Preferred Experience

• Hands-on experience in an Electronics Manufacturing Services (EMS) or PCB assembly environment.
• Exposure to Pick-and-Place machines, solder paste printers, reflow ovens, or similar SMT equipment.
• Experience with production targets, quality inspections, and material traceability.