Senior Design Engineer

Work Flexibility:

Onsite

What you will do:

• Prepare and maintain detailed engineering drawings, specifications, models, and schematics using CAD software, preferably Creo Parametric; BOMs, design records, verification artifacts, and technical reports while ensuring compliance with quality system requirements and design control processes.
• Create, modify, and control complex 2D and 3D part, assembly, and manufacturing drawings from engineering concepts, design inputs, sketches, and technical requirements.
• Generate manufacturing, assembly, inspection, and installation drawings in compliance with ASME Y14.5, ISO, and applicable company standards.
• Collaborate closely with Industrial Design, Human Factors, Electrical Engineering, Systems Engineering, Manufacturing, Quality, and other cross-functional stakeholders to translate industrial design intent into manufacturable product solutions while resolving design challenges and technical discrepancies.
• Develop, maintain, and improve drafting standards, modeling practices, and documentation procedures while supporting CAD data migration and translation activities across design systems as required.
• Lead and drive Engineering Change Orders (ECOs) and Engineering Change Notices (ECNs), ensuring timely implementation, technical accuracy, risk assessment, and cross-functional alignment throughout the product lifecycle.
• Perform engineering assessments to resolve design deficiencies, regulatory or standards compliance gaps, obsolescence issues, and field-reported concerns. Support design remediation, component substitutions, equivalency evaluations, qualification activities, and product enhancement initiatives.
• Apply GD&T principles, dimensional tolerances, fit analyses, and tolerance allocation methodologies to ensure robust and manufacturable product designs.
• Demonstrate strong proficiency in one-dimensional and multi-dimensional tolerance stack-up analysis using ASME Y14.5 standards and statistical tolerance analysis methods to assess product performance and manufacturability.
• Support concept development, prototyping, design verification, validation activities, cost optimization initiatives, value engineering projects, and continuous improvement efforts.
• Apply sound mechanical engineering fundamentals and industry best practices in the design of plastic and metal components, assemblies, and electromechanical systems.
• Possess hands-on experience designing injection-molded plastic components and assemblies, including consideration of tooling requirements, manufacturability, assembly, reliability, and cosmetic requirements.
• Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to optimize product performance, quality, cost, and manufacturing efficiency.
• Demonstrate a strong understanding of engineering thermoplastics and material selection methodologies, including material properties, environmental considerations, regulatory requirements, and performance trade-offs.
• Experience with Moldflow analysis, interpretation of simulation results, and incorporation of findings into product and tooling design is desirable.
• Possess a foundational understanding of thermal management concepts, including heat transfer mechanisms, heat sink design, thermal interface materials, and thermal simulation methodologies for electronic products.
• Collaborate with PCBA, Electrical, and Systems Engineering teams on board layout reviews, component placement, packaging integration, and ECAD-MCAD verification activities.
• Demonstrate knowledge of relevant engineering and product testing standards, including IEC, IEEE, UL, ANSI, and ISO requirements applicable to electromechanical and medical device products.
• Effectively collaborate and communicate across geographically distributed teams and cross-functional disciplines to drive technical alignment, project execution, and successful product outcomes.

What you will need:

• Required Qualifications
• Bachelor's degree or masters in mechanical engineering or equivalent Minimum 4 years of experience in mechanical design and CAD modeling.
• Experience - 5 years - 7 years
• Strong understanding of engineering drawing standards and mechanical design principles.
• Experience designing plastic and metal components and proficient in CAD tools: Creo Parametric, SolidWorks.
• Preferred Qualifications
• Experience with PLM/PDM systems such as Windchill and Teamcenter.
• Knowledge of product lifecycle management and configuration control.
• Exposure to consumer electronics, medical devices, industrial equipment, automotive, or aerospace products.
• Travel Percentage: 10%