DEWAS · FULLTIME
Production Scheduling Coordinator - Level II
Cummins India Limited
Dewas · onsite · Posted 8d ago
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Section · 01
About this role
Position Summary
The Controls Engineer (Electrical & Electronic Maintenance) & LOTO Leader is responsible for developing, maintaining, troubleshooting, and optimizing electrical, electronic, controls, and automation systems across manufacturing operations. The role provides technical expertise for PLCs, HMIs, industrial networks, drives, robotics, sensors, and automated equipment to support safe, reliable, and efficient manufacturing.
In addition, this role serves as the plant Lockout/Tagout (LOTO) Leader and Subject Matter Expert (SME), responsible for governing hazardous energy control programs, ensuring machine safety compliance, conducting audits and risk assessments, and promoting a proactive, zero-incident safety culture.
The role also provides technical leadership, coaches and mentors less experienced Controls Engineers and maintenance personnel, and drives continuous improvement across manufacturing processes and equipment.
Key Responsibilities
Controls & Automation
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Office
ReqID 2434116
Relocation Package Yes
100% On-Site No
The Controls Engineer (Electrical & Electronic Maintenance) & LOTO Leader is responsible for developing, maintaining, troubleshooting, and optimizing electrical, electronic, controls, and automation systems across manufacturing operations. The role provides technical expertise for PLCs, HMIs, industrial networks, drives, robotics, sensors, and automated equipment to support safe, reliable, and efficient manufacturing.
In addition, this role serves as the plant Lockout/Tagout (LOTO) Leader and Subject Matter Expert (SME), responsible for governing hazardous energy control programs, ensuring machine safety compliance, conducting audits and risk assessments, and promoting a proactive, zero-incident safety culture.
The role also provides technical leadership, coaches and mentors less experienced Controls Engineers and maintenance personnel, and drives continuous improvement across manufacturing processes and equipment.
Key Responsibilities
- Electrical, Electronics & Controls Engineering
- Provide expert technical support and troubleshooting for PLCs, HMIs, industrial networks, servo/VFD drives, sensors, robotics, and automated manufacturing equipment.
- Diagnose complex electrical, electronic, and controls-related machine breakdowns and implement effective containment and permanent corrective actions.
- Develop, modify, and maintain control systems, machine programs, electrical schematics, software, calibration files, and program version revisions.
- Support the installation, commissioning, and technical support of PLC-based hardware and software.
- Develop and implement bench tests and modify software and equipment to ensure sensors, actuators, and control systems function according to specifications.
- Support and debug complex technical problems, engineering changes, and change requests.
- Partner with production, maintenance, engineering, and cross-functional teams to support automated machining, assembly, and testing operations.
- Equipment Reliability & Manufacturing Automation
- Support Total Productive Maintenance (TPM), preventive maintenance, and predictive maintenance activities for electrical and control systems.
- Analyze downtime, MTBF, MTTR, and Pareto trends to identify recurring equipment and automation failures.
- Implement hardware, software, and logic modifications to improve Overall Equipment Effectiveness (OEE), cycle time, equipment availability, and reliability.
- Implement automation improvements using available technologies, programming techniques, and appropriate materials and resources.
- Develop and implement solutions to improve machine utilization and overall manufacturing performance.
- Support continuous improvement initiatives using Lean and Six Sigma methodologies.
- LOTO & Hazardous Energy Control
- Serve as the plant Champion and Subject Matter Expert for Lockout/Tagout (LOTO) and hazardous energy control.
- Develop, review, update, and validate Machine-Specific Energy Control Procedures for new, modified, and existing manufacturing equipment.
- Lead hazardous energy risk assessments and safety reviews for equipment modifications, installations, commissioning, and maintenance activities.
- Conduct periodic LOTO inspections, field compliance audits, and competency evaluations for authorized and affected personnel.
- Conduct qualification and training programs for authorized LOTO employees and contractors.
- Promote proactive safety behaviors, risk identification, reporting, and compliance with EHS standards.
- Machine Safety, Audits & Incident Investigation
- Verify and maintain machine safety systems including safety PLCs, interlocks, light curtains, emergency stops, and guarding systems.
- Identify electrical, hydraulic, pneumatic, and controls-related hazards and ensure appropriate safe work practices are incorporated into daily activities.
- Lead or participate in electrical and machine safety incident and near-miss investigations using structured root cause analysis methodologies such as 5 Whys, Fishbone/Ishikawa, and other RCA tools.
- Participate in internal, external, ISO 45001, and ISO 14001 audits and support compliance with applicable electrical, machine safety, and corporate HSE requirements.
- Champion a safe and injury-free manufacturing environment through proactive identification and mitigation of hazards.
- Controls Engineering, Projects & Governance
- Develop and design control systems and support new equipment installations, upgrades, and manufacturing projects.
- Specify, review, and approve company-owned or supplier-provided controls designs for new equipment and upgrades to existing equipment.
- Investigate project requirements and develop technical solutions considering cost, resources, personnel, safety, and environmental requirements.
- Prepare cost estimates and compile equipment and technical information required for appropriation requests.
- Support controls system security by reviewing and implementing appropriate security requirements for manufacturing controls and systems.
- Manage critical electrical and automation spare parts to minimize equipment downtime and operational risks.
- Training, Coaching & Collaboration
- Develop and deliver technical training for maintenance and engineering teams on electrical troubleshooting, controls systems, schematic interpretation, and safe diagnostic practices.
- Coach and mentor less experienced Controls Engineers and technical personnel.
- Build effective partnerships with production, maintenance, engineering, EHS, suppliers, and other cross-functional teams.
- Communicate technical information effectively to different audiences and maintain technical continuity across shifts.
- Promote collaboration, inclusion, and the value of diverse perspectives within the organization.
- Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics, Automation, or a related STEM discipline, or equivalent relevant experience.
- Relevant experience in electrical, electronic, controls engineering, automation, and manufacturing maintenance.
- Experience in an automated manufacturing, industrial, or automotive environment is preferred.
- Experience in a technical leadership or LOTO leadership role, with demonstrated responsibility for hazardous energy control and safety compliance.
- This position may require applicable licensing or authorization for compliance with export control or sanctions regulations.
- Collaborates – Builds partnerships and works collaboratively with others to meet shared objectives.
- Communicates Effectively – Delivers clear and effective communication based on the needs of different audiences.
- Health & Safety Fundamentals – Champions proactive health and safety behaviors and contributes to a safe and injury-free workplace.
- Controls Engineering Knowledge – Applies controls hardware and software expertise to manufacturing systems and equipment.
- Controls Networking – Implements technologies and methods to connect machines and manufacturing systems.
- Controls Safety – Identifies controls-related hazards and incorporates safe practices into manufacturing activities.
- Controls System Security – Supports the security of manufacturing controls and systems.
- Electrical System Troubleshooting – Analyzes and resolves electrical control system issues.
- Factory Automation & Control Systems – Implements automation and controls solutions to improve manufacturing processes.
- Sensor Technology & Measurement – Applies sensor technologies and measurement techniques to support manufacturing and quality requirements.
- Machine Programming – Develops and implements machine programs to improve equipment utilization and performance.
- Manufacturing Knowledge – Applies manufacturing knowledge to equipment, processes, and continuous improvement initiatives.
- Values Differences – Recognizes and values different perspectives and cultures.
Controls & Automation
- Strong knowledge of PLCs, HMIs, industrial communication networks, motor controls, servo/VFD drives, robotics, sensors, actuators, and safety circuits.
- Hands-on experience with machine programming, controls hardware and software, and factory automation systems.
- Ability to troubleshoot complex electrical and controls systems and restore equipment to proper operating conditions.
- Knowledge of controls networking and technologies used to connect machines and manufacturing systems for process optimization.
- Understanding of sensor technology, measurement systems, and data interpretation for manufacturing and quality applications.
- Strong understanding of electrical, hydraulic, pneumatic, and controls-related hazards in manufacturing environments.
- Knowledge of machine safety systems, risk assessment methodologies, hazardous energy control, and LOTO requirements.
- Ability to conduct safety reviews, audits, and compliance assessments and implement appropriate corrective actions.
- Strong structured problem-solving and root cause analysis skills, including 5 Whys, Fishbone/Ishikawa, and other RCA methodologies.
- Experience using Lean, Six Sigma, TPM, and continuous improvement techniques.
- Ability to analyze equipment performance, downtime, MTBF, MTTR, and OEE data to identify improvement opportunities.
- Strong interpersonal and communication skills with the ability to collaborate across functions and influence stakeholders.
- Ability to train, coach, and mentor technical teams.
- Ability to manage multiple technical priorities and provide effective support during equipment breakdowns, projects, and process changes.
- Demonstrates proactive health and safety behaviors and contributes to an injury-free workplace.
- Demonstrates the ability to work effectively with diverse teams and value different perspectives.
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Office
ReqID 2434116
Relocation Package Yes
100% On-Site No
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Section · 02
Skills
software calibrationservo VFD drivesHmisSENSORSsix sigmaleanRoboticsElectrical schematicsPLCSindustrial networksautomated equipment
Section · Company
About Cummins
Cummins India Limited
Industrial Machinery
3.1k+
employees
1919
107 years old
Pune, Maharashtra
India
₹7.7L PA avg
Avg at Cummins
About
Cummins Inc., a global power solutions leader, comprises five business segments – Components, Engine, Distribution, Power Systems and Accelera by Cummins – supported by our global manufacturing and extensive service and support network, skilled workforce and vast technological expertise.Cummins is committed to its Destination Zero strategy, which is grounded in the company’s commitment to sustainability and helping its customers successfully navigate the energy transition with its broad portfolio of products. The products range from advanced diesel, natural gas, electric and hybrid powertrains and powertrain-related components including filtration, aftertreatment, turbochargers, fuel systems, valvetrain technologies, controls systems, air handling systems, automated transmissions, axles, drivelines, brakes, suspension systems, electric power generation systems, batteries, electrified power systems, hydrogen production technologies and fuel cell products.Headquartered in Columbus, Indiana (U.S.), since its founding in 1919, Cummins employs approximately 75,500 people committed to powering a more prosperous world through three global corporate responsibility priorities critical to healthy communities: education, environment and equality of opportunity.Cummins serves its customers online, through a network of company-owned and independent distributor locations, and through thousands of dealer locations worldwide and earned about $735 million on sales of $34.1 billion in 2023.
Industries
Industrial MachineryAutomobileManufacturingPower
Employee ratings
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Culture
4.0
Career growth
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Work-life
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