PUNE · FULLTIME
Product Functional Test Mechanical Technician - Level II
Cummins India Limited
Pune · onsite · Posted 5d ago
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Section · 01
About this role
Job Summary
The Product Functional Test Mechanical Technician - Level II is responsible for preparing, building, installing, and supporting test articles, test systems, and laboratory equipment used in product validation and functional testing activities. This role supports engine and component testing by performing test setup, instrumentation installation, troubleshooting, engine handling, and data collection activities while ensuring compliance with safety, quality, and engineering standards.
The position requires hands-on technical expertise in test cell operations, engine systems, laboratory equipment, and test methodologies to ensure accurate and reliable test results that support product development and validation objectives.
Key Responsibilities
Test Preparation & Execution
Technical Competencies
Required
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Technician
ReqID 2431513
Relocation Package Yes
100% On-Site No
The Product Functional Test Mechanical Technician - Level II is responsible for preparing, building, installing, and supporting test articles, test systems, and laboratory equipment used in product validation and functional testing activities. This role supports engine and component testing by performing test setup, instrumentation installation, troubleshooting, engine handling, and data collection activities while ensuring compliance with safety, quality, and engineering standards.
The position requires hands-on technical expertise in test cell operations, engine systems, laboratory equipment, and test methodologies to ensure accurate and reliable test results that support product development and validation objectives.
Key Responsibilities
Test Preparation & Execution
- Prepare test articles, fixtures, rigs, instrumentation, and associated equipment for testing activities.
- Install instrumentation and measurement devices in accordance with engineering standards and test requirements.
- Conduct and support product testing in accordance with approved test procedures, methodologies, and project plans.
- Monitor and document test execution to ensure accurate and reliable test results.
- Support engine, subsystem, and component functional testing activities.
- Conduct and monitor engine tests based on approved test plans and engineering requirements.
- Perform installation, removal, assembly, and disassembly of engines and related systems within test cells.
- Execute necessary modifications to engines and test setups to support testing objectives.
- Support continuous test cell operations, including shift-based and 24/7 testing activities when required.
- Maintain working knowledge of engine systems, test cell equipment, and laboratory operations.
- Perform preliminary troubleshooting of engine, instrumentation, test stand, and test cell-related issues.
- Support test stand setup, configuration, installation, and maintenance activities.
- Maintain laboratory equipment and ensure operational readiness.
- Participate in preventive and predictive maintenance activities to improve equipment reliability and minimize downtime.
- Identify and resolve technical issues impacting test execution and data quality.
- Verify equipment calibration and instrumentation readiness before testing.
- Collect, validate, and document test data in accordance with established procedures.
- Prepare test reports, records, and documentation that clearly communicate testing methods, observations, and results.
- Support engineers and project teams by providing accurate and reliable test information.
- Ensure data integrity and adherence to quality requirements throughout the testing process.
- Follow all Health, Safety, Environment (HSE), Quality Management System (QMS), and laboratory procedures.
- Conduct risk assessments and comply with Lock Out Tag Out (LOTO) and other safety requirements.
- Maintain a clean, organized, and safe work environment.
- Participate in continuous improvement initiatives, including TBWS (The Cummins Way) activities.
- Collaborate effectively with project teams, engineers, technicians, and other stakeholders to improve testing processes and operational efficiency.
Technical Competencies
- Product Functional Testing
- Engine Test Cell Operations
- Test Setup and Configuration
- Test Article Build and Instrumentation Installation
- Data Acquisition and Measurement Systems
- Data Reporting and Analysis
- Product Function Test System Design
- Preventive and Predictive Maintenance
- Equipment Troubleshooting and Diagnostics
- Data Quality Management
- Problem Solving and Root Cause Analysis
- Health and Safety Fundamentals
- Action Oriented
- Decision Quality
- Drives Results
- Manages Complexity
- Effective Communication
- Collaboration and Teamwork
- Continuous Improvement Mindset
- Accountability and Ownership
- Values Differences
Required
- High School Diploma, Secondary Education Certificate, or equivalent experience in a relevant STEM-related field.
- Intermediate-level technical knowledge gained through education, training, apprenticeship, or relevant work experience.
- Technical Diploma, Associate Degree, or equivalent certification in Mechanical Engineering, Automotive Engineering, Industrial Technology, or a related field.
- Relevant regional certifications associated with testing, mechanical systems, or laboratory operations.
- Experience in engine testing, powertrain testing, automotive testing, or product validation environments.
- Hands-on experience supporting product testing, engine testing, laboratory operations, or related technical environments.
- Strong knowledge of engine systems, components, and test cell operations.
- Experience with test stand setup, instrumentation installation, and troubleshooting activities.
- Familiarity with data acquisition systems, test equipment, and measurement techniques.
- Knowledge of Quality Management Systems (QMS) and laboratory quality practices.
- Understanding of safety procedures, risk assessment processes, and LOTO requirements.
- Experience in preventive and predictive maintenance practices.
- Proficiency in Microsoft Excel and basic reporting tools.
- Familiarity with AVL PUMA test cell systems is considered an advantage.
- Strong communication, problem-solving, and organizational skills.
- Ability to work effectively in a team environment and support continuous operations when required.
- Some relevant work experience in testing, mechanical systems, laboratory operations, manufacturing, automotive, or product validation environments.
- Experience supporting engine testing, troubleshooting, instrumentation, and test cell operations preferred.
- Demonstrated ability to work safely, follow procedures, and contribute to high-quality testing outcomes.
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Technician
ReqID 2431513
Relocation Package Yes
100% On-Site No
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Section · 02
Skills
Instrumentation installationEngine systems componentsLaboratory quality practicesTest cell operationsTest stand setupTest EquipmentTroubleshootingquality management systemsSafety Proceduresmeasurement techniquesData Acquisition systemsBasic reporting toolsRisk assessment processesPreventive and Predictive MaintenanceexcelAVL-PUMA test cell systems
Section · Company
About Cummins
Cummins India Limited
Industrial Machinery
3.1k+
employees
1919
107 years old
Pune, Maharashtra
India
₹7.7L PA avg
Avg at Cummins
About
Cummins Inc., a global power solutions leader, comprises five business segments – Components, Engine, Distribution, Power Systems and Accelera by Cummins – supported by our global manufacturing and extensive service and support network, skilled workforce and vast technological expertise.Cummins is committed to its Destination Zero strategy, which is grounded in the company’s commitment to sustainability and helping its customers successfully navigate the energy transition with its broad portfolio of products. The products range from advanced diesel, natural gas, electric and hybrid powertrains and powertrain-related components including filtration, aftertreatment, turbochargers, fuel systems, valvetrain technologies, controls systems, air handling systems, automated transmissions, axles, drivelines, brakes, suspension systems, electric power generation systems, batteries, electrified power systems, hydrogen production technologies and fuel cell products.Headquartered in Columbus, Indiana (U.S.), since its founding in 1919, Cummins employs approximately 75,500 people committed to powering a more prosperous world through three global corporate responsibility priorities critical to healthy communities: education, environment and equality of opportunity.Cummins serves its customers online, through a network of company-owned and independent distributor locations, and through thousands of dealer locations worldwide and earned about $735 million on sales of $34.1 billion in 2023.
Industries
Industrial MachineryAutomobileManufacturingPower
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