Head - Foundry Operations - Manufacturing

Position Details:

Position: Head - Foundry Operations

Location: Bangalore

Experience: 20+ years of experience in foundry or casting operations (Steel & Bronze), with at least 5 - 7 years in senior leadership roles managing engineering, manufacturing, and distribution operations in an industrial environment.

Job Responsibilities:

- Lead all foundry manufacturing activities including bronze impeller production using both machine core and hand core processes, ensuring consistent quality, on-time delivery, and cost efficiency.

- Provide strategic direction and operational oversight for the transition from bronze to stainless steel casting capabilities by conducting feasibility studies, process development, and qualification activities.

- Drive achievement of key performance metrics including safety, quality, delivery, cost, and productivity targets across all production areas including sustainability initiatives that reduce waste, energy consumption, and environmental impact.

- Support and lead the automation transformation roadmap for the foundry, identifying and implementing technologies that improve efficiency, quality, and capacity.

- Work with engineering teams to design, specify, and commission automated systems for core making, casting, finishing, and material handling processes.

- Lead continuous improvement initiatives using lean manufacturing principles and problem-solving methodologies.

- Support optimization of secondary supplier relationships for raw materials, consumables, tooling, and outsourced services.

- Work with supply chain teams to create and monitor inventory management plans that maintain 95% safety stock availability.

- Support the development of a highly skilled, engaged, and motivated workforce through effective talent management, training programs, and career development initiatives.

- Support the maintenance of world-class safety performance with a goal of zero incidents through robust safety management systems and continuous risk assessment.

- Support the development and management of annual operating budgets, capital investment plans, and financial forecasts for the foundry.

Key Skills and Requirements:

- Any Engineering or equivalent technical degree.

- Around 20 years of progressive experience in foundry or casting operations, with at least 5 - 7 years in senior leadership roles.

- Demonstrated knowledge of ferrous and non-ferrous casting processes, metallurgy principles, foundry equipment, and industry best practices.

- Proven track record of leading operational transformations, including automation implementation and material/process transitions.

- Experience managing multi-cultural teams and driving change in complex organizational environments. Knowledge of Indian labor laws, industrial regulations, policies, and procedures.

- Experience with lean manufacturing, Six Sigma, or other continuous improvement methodologies strongly preferred.

- Proficiency in Microsoft Office Suite and familiarity with ERP/MRP systems.

- Project management capabilities with experience leading capital projects and operational improvement initiatives.