Weaving Preparatory

We are looking for an experienced Weaving Preparatory professional to lead the setup and operations of a new small-lot / short-length yarn-dyed preparatory setup. The role will be responsible for process planning, machine selection and specifications, trials, commissioning and subsequently managing day-to-day preparatory operations.

Key Responsibilities

• Plan and manage Cone-to-Cone Sizing, Sectional Warping, Knotting and Rewinding processes.
• Provide technical inputs for machine selection, specifications, trials, erection and commissioning of new equipment.
• Work closely with OEMs and machine suppliers to finalize the appropriate process and machine configuration.
• Manage production planning, capacity utilization, WIP, manpower and shift allocation.
• Ensure optimum beam quality, process efficiency and productivity.
• Monitor and control waste, downtime, rework and rejection through RCA and corrective actions.
• Manage sizing parameters, chemical consumption and process costs.
• Coordinate with Engineering, Purchase, Stores, Procurement, Commercial and IR teams for smooth operations.
• Resolve beam-related quality issues and coordinate with the weaving department for corrective actions.
• Develop and train operators/workers on warping, sizing and knotting processes.
• Monitor preventive/breakdown maintenance and coordinate with service engineers/OEMs.
• Maintain WIP and inventory of dyed yarn, beams, accessories and sizing chemicals.
• Monitor daily production, efficiency, quality and MIS; ensure necessary SAP transactions.
• Ensure adherence to SOPs, safety standards, quality systems and operational discipline.

Candidate Profile

• Diploma / B.E. / B.Tech in Textile Engineering / Textile Technology preferred.
• 5+ years of hands-on experience in Weaving Preparatory.
• Strong experience in Cone-to-Cone Sizing, Sectional Warping, Knotting and Rewinding.
• Experience in yarn-dyed / small-lot / short-length fabric preparation will be preferred.
• Knowledge/experience of Suzuki Yamada sampling setup is highly desirable.
• Should have exposure to new machine selection, technical evaluation, trials, installation and commissioning.
• Strong understanding of weaving preparatory processes, beam quality and process parameters.
• Good leadership, problem-solving and cross-functional coordination skills.