Walk-in || Quality Engineer

Role & responsibilities

1. Incoming Material Quality Control

• Verify raw materials against purchase specifications.
• Review Material Test Certificates (MTCs) and supplier documents.
• Conduct incoming inspection of castings, forgings, bars, and purchased components.
• Coordinate with suppliers to resolve quality issues.

2. In-Process Quality Control

• Monitor machining operations such as Turning, Milling, Drilling, Grinding, CNC Machining, and VMC operations.
• Perform first-piece approval and patrol inspections.
• Verify adherence to control plans and inspection standards.
• Monitor critical process parameters and machining tolerances.
• Ensure operators follow quality procedures and work instructions.

3. Final Inspection & Product Release

• Conduct dimensional inspection using:
• Vernier Calipers
• Micrometers
• Height Gauges
• Bore Gauges
• Dial Indicators
• CMM (Coordinate Measuring Machine)
• Verify surface finish, geometrical tolerances, and functional requirements.
• Approve products for dispatch after meeting customer specifications.

4. Drawing & Specification Review

• Interpret engineering drawings and GD&T requirements.
• Review customer specifications and quality requirements.
• Verify process capability to achieve drawing tolerances.
• Support production teams in understanding quality standards.

5. Non-Conformance Management

• Identify and segregate non-conforming materials.
• Raise NCR (Non-Conformance Reports).
• Conduct root cause analysis using:
• 5 Why Analysis
• Fishbone Diagram
• Pareto Analysis
• 8D Methodology
• Implement corrective and preventive actions (CAPA).

6. Process Capability & Statistical Analysis

• Monitor process capability (Cp, Cpk).
• Perform Statistical Process Control (SPC).
• Analyze rejection trends and quality losses.
• Recommend process improvements to reduce variation and defects.

7. Customer Quality Management

• Handle customer complaints and quality concerns.
• Conduct failure analysis for returned parts.
• Prepare 8D reports and corrective action reports.
• Participate in customer audits and quality reviews.
• Ensure compliance with customer-specific requirements.

8. Supplier Quality Management

• Evaluate supplier quality performance.
• Conduct supplier audits and assessments.
• Monitor incoming rejection levels.
• Drive supplier corrective actions and improvement plans.

9. Calibration & Measurement System Management

• Ensure calibration of measuring instruments.
• Maintain calibration records and traceability.
• Conduct Gauge R&R studies.
• Verify measurement system effectiveness.

10. Quality Documentation

• Prepare and maintain:
• Control Plans
• Inspection Reports
• Process Flow Charts
• SOPs
• Quality Records
• PPAP Documents
• FAI Reports
• Ensure compliance with ISO/IATF documentation requirements.

11. Internal & External Audits

• Conduct internal process and product audits.
• Support ISO 9001 / IATF 16949 audits.
• Track audit findings and closure of corrective actions.
• Ensure compliance with QMS requirements.

12. Continuous Improvement Activities

• Lead Kaizen and Lean Manufacturing initiatives.
• Reduce scrap, rework, and customer PPM.
• Improve First Pass Yield (FPY).
• Support cost reduction through quality improvement projects.

Preferred candidate profile

1. Only Female candidate preferable