Walk in Drive For Robotic Engineer_ Bangalore

Role & responsibilities

Key Responsibilities:

• Robot Programming: ABB / KUKA / Fanuc
• Offline Simulation: Process Simulate / Robot Studio
• Integration:
• PLC-to-robot communication (via OPC UA / fieldbus)
• Vision Systems:
• Integration with Cognex / Keyence (for inspection use cases)
• Battery Line Use Cases:
• Pick & place, module assembly, material handling
• Program and develop robots in multi-vendor environments: KUKA (KRC4/KRC5), FANUC (30iB Plus), Stubli (CS9), Perform robot setup from initial installation to production prove-out
• Design robotic systems including Robot PLC integration and Scada integration, safety zoning, and overall architecture
• Perform offline programming and simulation using tools such as: KUKA Sim, Work Visual, Robo Guide, Process Simulate
• Generate OLP (Offline Programs), perform reach studies, and validate cycle times
• Execute robot commissioning, IO mapping, and sequence validation
• Troubleshoot robot programs and integration issues during commissioning
• Implement robot safety systems including Safe Operation, DCS, Safe Move, Cubic-S, interlocks
• Perform risk assessments as per ISO 10218
• Work on robotic applications including Material handling (pick & place), palletizing
• Vision-guided operations
• Welding, gluing, and battery assembly processes
• Integrate robots with vision systems, sensors, grippers, conveyors, and AGVs
• Configure and tune robot motion and servo systems
• Work with industrial protocols:
• Working on Profinet, Ethernet/IP, OPC UA communication protocol fieldbus integration with PLCs
• Optimize cycle time and throughput performance
• Tune collision sensitivity, improve fault recovery, and enhance system efficiency
• Prepare documentation: Robot specs, IO list, safety documents, FAT/SAT reports
• Support FAT, SAT, and commissioning activities

Required Skills:

• Strong experience in industrial robot programming (KUKA, FANUC, Stubli)
• Hands-on experience in robot commissioning and integration
• Knowledge of robot safety systems and standards (ISO 10218)
• Experience in offline programming and simulation tools
• Understanding of robotic applications (pick & place, welding, assembly, vision)
• Strong knowledge of industrial communication protocols
• Experience in servo systems and motion control
• Ability to troubleshoot robotic and integration issues

Good to Have:

• Experience in battery or process industry automation