VMC Setter Cum Operator

The VMC 5-Axis Setter Cum Operator is responsible for setting up, operating, proving out, and maintaining VMC 5-Axis machining centers for the production of high-precision components. The role requires expertise in machine setup, fixture alignment, tooling, CNC program verification, and inspection techniques to ensure production meets quality and customer requirements.

Machine Setup & Operation

• Independently set up and operate VMC 5-Axis machining centers.
• Perform workpiece setup, fixture alignment, tool setting, and machine calibration.
• Execute trial runs and first article inspections before production.
• Monitor machining operations to ensure required quality and productivity.

CNC Programming & Prove-Out

• Read, understand, edit, and optimize CNC programs.
• Work with Fanuc Controller and machine-specific functions.
• Validate CNC programs for new products and engineering changes.
• Conduct prove-out of NPD components and suggest process improvements.

Quality Control

• Read engineering drawings and GD&T specifications.
• Conduct dimensional inspections using precision measuring instruments.
• Ensure compliance with customer specifications and process requirements.
• Support corrective actions for dimensional deviations.

Process & Tool Management

• Select cutting tools, holders, fixtures, and machining parameters.
• Monitor cutting conditions and optimize machining processes.
• Minimize cycle time while maintaining quality standards.
• Ensure proper tool management and inventory control.

Production Documentation

• Maintain daily production records, inspection reports, and setup sheets.
• Record machine downtime and process-related issues.
• Ensure work order compliance and material traceability.

Maintenance & Safety

• Carry out routine machine maintenance checks.
• Follow preventive maintenance schedules.
• Maintain workplace cleanliness and 5S practices.
• Comply with all SHE (Safety, Health & Environment) requirements.

ROLES AND RESPONSIBILITIES

• VMC 5-Axis machine setup and operation.
• Fanuc Controller programming.
• Knowledge of G & M Codes.
• Manual CNC program editing.
• GD&T interpretation.
• Tooling, fixture setting, and process optimization.
• Precision inspection and measurement techniques.

EDUCATION AND KNOWLEDGE REQUIRED FOR THE JOB

• ITI / Diploma / Degree in Mechanical Engineering or related discipline.
• 3 to 6 years of experience in VMC 5-Axis machine setup and operation.
• Strong experience with Fanuc controls.
• Experience in Medical Devices, Aerospace, Precision Machining, or High-Precision Manufacturing preferred.

mail- [email removed]

Mauli Budhiraja

Consultant

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