Urgent requirement For Sr. Manager - Quality (CCTV Product)

Location: NEEMRANA

Position Reports to: QUALITY HEAD

Specific duties and responsibilities

Provide a bulleted list of key responsibilities. (Budgets and Costs- handled, People Handled, Specific tasks etc.)

Process Quality Management

• Develop and implement quality assurance policies, procedures, and standards to ensure that products are manufactured to meet or exceed customer requirements and industry standards.
• Work with Engineering (Design and Manufacturing Engineers team) to define process parameters and criteria to ensure production process capability is effectively met as per product process requirements.
• Monitor and control quality at all manufacturing stages including SMT, PCB assembly, camera module assembly, lens fitting, testing, final assembly, and packing.
• Establish and maintain Process Control Plans, PFMEA, SOPs, Quality Check Sheets, and Inspection Standards.
• Ensure process adherence through regular line audits and layered process audits.

Process Monitoring & Control

• Analyze First Pass Yield (FPY), Defect Per Million (DPMO), Rework, Scrap, and Process Capability (Cp/ Cpk ).
• Monitor critical process parameters such as soldering profile, torque values, ESD compliance, AOI performance, ICT/FCT results, and burn-in test performance.
• Identify process abnormalities and implement corrective actions.

Root Cause Analysis & Improvement

• Lead investigations using 8D, 5 Why, Fishbone Diagram, Pareto Analysis, SPC, and CAPA methodologies.
• Drive defect reduction and continuous improvement projects using Lean and Six Sigma tools.
• Coordinate with Production, Engineering, SCM, and R&D to eliminate recurring issues.

Customer & Internal Quality

• Handle customer complaints related to manufacturing defects.
• Ensure timely closure of Corrective and Preventive Actions (CAPA).
• Support internal and external quality audits.

Quality Assurance Activities

• Ensure implementation of ESD standards across manufacturing.
• Verify calibration status of measuring and testing equipment.
• Validate process changes before implementation.
• Participate in New Product Introduction (NPI) and pilot production activities.

Documentation & Reporting

• Prepare daily, weekly, and monthly quality reports.
• Maintain quality records and traceability documentation.
• Present quality performance during management reviews.

Team Management

• Lead and develop Process Quality Engineers and Line Inspectors.
• Conduct training on quality standards, workmanship, IPC requirements, and defect awareness.
• Promote quality culture and continuous improvement across production teams.

Key Performance Indicators (KPIs)

• First Pass Yield (FPY)
• In-process rejection (%)
• Customer PPM
• Internal PPM
• Rework percentage
• Scrap percentage
• Right First Time (RFT)
• Cost of Poor Quality (COPQ)
• CAPA closure effectiveness
• Audit score
• Process compliance
• ESD audit compliance
• OBA (Out of Box Audit) performance
• Stay current and up to date on any changes that may affect the supply and demand of needed products and materials and advise others of any impact

TECHNICAL /QUALITY SKILLS REQUIRED

PFD , PFMEA , CONTROL PLAN SPC & STATISTICAL ANALYSIS, PPAP , TRSO , MSA , PROCESS CAPABILITY ,LEAN MANUFACTURING , SIX SIGMA TOOLS , 8D PROBLEM SOLVING, ISO 9001 QMS, IPC -A-610 Knowledge , Good Data analysis and problem solving ,PPT Skills, Measuring instrument handling expertise and Calibration.

Functional SKILLS REQUIRED

• Analytical Thinking. Attention to Detail. Excellent Analytical and Problem-Solving Skills
• Thinking Outside the Box. Willingness to Learn New Technologies. Analyse Test Results.
• Break Project into Attainable Progress Goals. Identify Areas of Improvement.

WORK EXPERIENCE & education requirements

Education B-TECH , ELECTRONICS

Experience > 5 YEARS , PREFERABLE IN CCTV camera manufacturing, IP Camera, DVR/NVR manufacturing, Electronics Assembly (EMS), Experience with AOI, ICT, Functional Testing, and Burn-in processes

If you are interested kindly contact at [phone removed] or email at [email removed]