Testing Validation Engineer

Role & responsibilities

Responsible for testing, validation, and performance evaluation of Electric Vehicle (EV) systems including Battery Packs, BMS, Electric Motors, Inverters, Chargers, and Vehicle-Level Functions. Conduct functional, performance, durability, safety, and regulatory testing to ensure compliance with design specifications and industry standards.

Key Responsibilities

• Perform testing and validation of EV powertrain systems, battery packs, BMS, motors, inverters, DC-DC converters, and on-board chargers.
• Develop and execute test plans, test cases, and validation procedures.
• Conduct vehicle-level, subsystem-level, and component-level testing.
• Perform performance, durability, thermal, environmental, and safety testing.
• Analyze test data, identify defects, and support root cause analysis.
• Validate charging systems, battery performance, range, and energy efficiency.
• Support HIL (Hardware-in-the-Loop), functional, integration, and end-of-line testing.
• Prepare test reports, validation documents, and compliance records.
• Collaborate with design, software, calibration, and manufacturing teams to resolve issues.
• Ensure compliance with automotive standards and regulatory requirements.

Key Testing Areas

• Battery Pack Testing
• Battery Management System (BMS) Validation
• Electric Motor Testing
• Inverter & Controller Testing
• Charging System Testing (AC/DC)
• Range & Energy Consumption Testing
• Vehicle Performance Testing
• Thermal Management Validation
• Functional & Integration Testing
• Safety and Reliability Testing

Required Skills

• EV Powertrain Fundamentals
• Battery Technology & BMS
• CAN, CANalyzer, CANoe
• Vector Tools
• HIL Testing
• MATLAB/Simulink (preferred)
• Data Analysis & Validation
• Root Cause Analysis
• Automotive Testing Standards
• Test Automation Basics

Preferred Experience

• 24 years in EV Testing, Validation, or Automotive Testing.
• Experience with Battery, BMS, Power Electronics, or Vehicle Validation projects.