Technician Sheet Metal Shop (Hand Forming)

Continuous improvement processes by reducing a setup time and cost of tooling, Process consumables to reduce cost of production

Facilitate internal customer satisfaction by working towards  improving efficiency and productivity in operations

Work on timely completion of customer complaint analysis and closure the same with error proof

Ensure that all materials are ready for manufacturing

Verify the part identification and part quantities are received as per shown in the Router

Awareness on Rubber Press,Fly Press, Rolling Machines specification, Form Tools and Templates setting knowledge

Awareness on material flow during hand forming or Rubber press forming Process

Awareness on heat treatment process knowledge for distortion or warpage removal during Check Straightening operation

Aware on checking the  fixtures are issued as per respective "J" No as mention in the MTS

Study the MTS, Operation sheets, work instruction and tools before Start the operation.

Process time reduction

Awareness on GD T Knowledge.

Aware on Self inspection for critical parameters as per mentioned in MTS by filling SIR report with respective calibrated instruments

Ensure that the measuring instruments are in good condition.

Ensure that finished products match with the router quantity and quality

Ensure that each part is separately stacked in 3C Container or VCI Paper or packing instruction as per MTS

Record the process details through the forming cell log register Work order.

Responsible for finishing the job and move to next stage and ERP

Achieve OLE of more than 90 percentage as planned

Aware on raising the TAG  if the part get rejection or rework

Achieve the FAI, production target ,daily plan vs actual

Ensure adherence to safety rules and regulations

Ensure lubrication of machines and ensure their proper working condition

Aware on  5s Activities.

Every month implemented kaizen and 5S activities

Ensure adherence to TQM initiatives

Ensure adherence to Business Excellence processes in all activities related to the section

Identify potential areas of process improvements and implement it in co-ordination with team

Work with automation team for SMART factory implementation through transformation INDUSTRY 4.0 techniques

Work with strict adherence to set processes and encourage low cost automation techniques

Suggest and use of the latest technologies  and tools for all activities within section department

Train apprentice trainees on section process to ensure defect free products

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