TCF Engineer

Position Name

Sr. Engineer/ Tech Lead -TCF

Market Title

TCF Engineer – GA Line

Grade Band

L 1~L2

Educational Qualification

B.E. / B.Tech (Mechanical / Production / Automotive / Design)

Technical Skills

- Process & Facility Planning for TCF Assembly Lines.

- Project Management & Strategies.

- Budget Management & Monitoring for new Projects.

- Simultaneous Engineering.

- DFA Analysis & feedback to Design team.

- Engineering Change Management implementation.

- Layout Planning & Implementation.

- RFQ Preparation.

- Techno Commercial Synopsis evaluation.

- Installation & Commissioning of Equipment’s.

- Line Balancing & Stations calculations.

- Tightening Tools Planning.

- PFD, PFMEA & CP Documentation.

- Prototype Build Planning.

- Jigs & Fixtures Planning for Assembly Lines.

Tool Skills:

- Vismockup

- Delmia V5

- Process Simulate 13

- CATIA V5

- TEAM CENTER

- AUTOCAD

- MS OFFICE

Special Requirements:

- Worked with Global Automotive Clients

- Knowledge of TCF & GA line

- human, plant & process simulation, TCF logistics planning will be an added advantage.

Soft Skills

Good Verbal and Written Communication Skills.

Experience:

Min

4

Max

9

Relevant Experience (Min)

4 Years

Job Description

TCF Engineer –

- Process & Facility planning of the TCF to achieve Productivity, Quality, and Delivery to sustain a World Class Manufacturing system.

- Production requirements (DFA)validation

- Supporting Prove out & Problem solving online

- Preparation of documents like work instructions, PFD, PFMEA, WCL, control plan, station BOM.

- Support Installation, commissioning and prove out of equipment’s at site.

- Implementation of various Error Proofing (Poka-Yoke) devices for Quality and Process Improvement.

- Develop tools, fixture, gauges and Low-cost automation Project for productivity and Process Improvement.

- Support to prototyping in new product development.

- CFT member for Process improvements.

- Responsible for documentation in WCQ in TCF

Job Responsibilities

- Digital validation for identifying assembly issues and giving proposals to resolve them

- TCF line side issues Resolution.

- Strong customer communication (oral & mail).

- Sort out issues on site.

- Manage all assembly and quality related issues on TCF Line

- Identify root cause and instigate permanent corrective action for product assembly & Quality issues

- Work with internal and external stakeholders to resolve assembly and quality issues that arise as quickly and efficiently as possible to prevent compromising quality and safety standards

- Ensure control associated documentation are implemented effectively and maintained

- Participate in cross-functional teams in the development of new products or changes related to current products in meeting customer requirements

- Keep up with current and developing manufacturing and engineering trends that concern product quality

- Undertake special projects as required

- Contribute to continuous improvement activities

- Support and lead process improvement activities

- Write reports and present progress at project meetings and to client

- Attend various meetings and action/communicate instructions

- Produce written reports and make presentations

- Undertake continuous training and development

- Perform root cause analysis and resolve problems

- Independently determine approach and assigned tasks