Staff QC (Plant Lab) - Junior Engineer / Asst.Engineer

Job Purpose

To ensure the Shift activities on quality parameters are working in good condition and maintaining BIS records.

Job Context & Major Challenges

Job Context

Andhra Pradesh Cement Works (APCW) : a unit of UltraTech Cement Limited, a flagship company of the Aditya Birla Group is situated at Tadipatri, District - Anantapur. APCW has 2 Lines. Line-1 was commissioned in 1998 with an installed capacity of 2 million tons (2 MTPA) cement annually, which has been enhanced to 2.7 MTPA over a period of six years through several improvements and modifications. Line-2 was commissioned in August 2008 with an installed capacity of 3.4 MTPA. The total cement production capacity of APCW, along with the associated Units, is 11 MTPA. The integrated plant is associated with two grinding units and one bulk terminal - Arakkonam Grinding Unit (ARCW) in Tamil Nadu, Ginigera Grinding Unit (GICW) in Karnataka and Shankarapalli Bulk Terminal (SBT) in Hyderabad. The unit has also established a thermal power plant of 4 X 25 MW capacity to cater the plant's power requirement.

The APCW Mine is located near Tummalapenta Village, Kolimigundla Mandal, Kurnool District at Andhra Pradesh. It has a production capacity of 9.20 MTPA. The mine lease extents up to 844.939 hector. It was opened in the year July 1997. The general geology falls in Narji Limestone formation of Kurnool system, age of 800 Mio years old. As per UNFC classification, mine has got the limestone reserves of 181.65 Mio MT as on 31 March 2012. It is one of the largest mines producing 9.20 Mio MTPA limestone at single location.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)

KRA1 XFR & bailne appretus verification Daily own STD sample run XRF & Blaine appertusfor verification for same

KRA2 Quality Systems- Assist superior in Implementation of ISO, EMS, WCM related activities through involvement of team members in the section to improve productivity & quality standards. Assist Superior in- Identify and execute improvement study and kaizen. Identify & get rectify.Abnormalities. Spillage/leakages. Unsafe conditions/practices. 5S activities. Points emerged in campaigns. Execute implementation plan for Strategic quality projects. Quality improvement objectives. Improvement of WCM objectives & practices. EMS targets. Internal customer rating improvement. ISO system improvement. Statutory compliance. WCM activity boards updating. Model area development. Create awareness in team members. Visual controls development & implementation.

KRA3