Staff-Production CS (Hydrogen Bottling)-GCA Karwar

Position: Hydrogen Bottling Plant Staff

Job Purpose

To safely operate and maintain the Hydrogen Bottling Plant, ensuring uninterrupted hydrogen filling operations, compressor reliability, product quality, and compliance with all safety, environmental, and operational standards.

Key Responsibilities

• Operate and monitor Hydrogen Bottling Plant equipment, including hydrogen compressors, hydrogen holders, bottling manifolds, and associated systems.
• Carry out hydrogen cylinder filling operations as per approved SOPs and safety guidelines.
• Monitor critical operating parameters such as pressure, temperature, flow, and purity during bottling operations.
• Perform routine inspection, operation, and maintenance support activities for hydrogen compressors and related equipment.
• Ensure safe handling, storage, and movement of hydrogen cylinders.
• Identify operational abnormalities and carry out troubleshooting of hydrogen plant systems, compressors, bottling manifolds, and associated utilities.
• Maintain operational records, log sheets, and equipment history reports accurately.
• Coordinate with maintenance teams during breakdowns, preventive maintenance, and shutdown activities.
• Ensure compliance with statutory requirements, safety procedures, permit-to-work systems, and emergency response protocols.
• Participate in safety audits, risk assessments, mock drills, and continuous improvement initiatives.
• Maintain housekeeping standards in the designated plant area.
  
  

Required Knowledge & Skills:

• Good functional knowledge of Hydrogen Bottling Plant operations.
• Thorough understanding of Hydrogen Compressors, Hydrogen Holders, and Hydrogen Distribution Systems.
• Sound knowledge of hydrogen properties, hazards, and safety precautions.
• Good understanding of SOPs, Work Instructions, PTW system, LOTO, and emergency procedures.
• Strong troubleshooting skills related to hydrogen plant systems, compressors, valves, piping, and bottling equipment.
• Ability to analyze equipment performance and identify operational issues.
• Knowledge of industrial safety standards applicable to hydrogen handling and bottling operations.
  
  

Experience:

• Experience in Hydrogen Bottling Plant, Hydrogen Generation Plant, or related gas handling operations.
• Hands-on experience in operation and troubleshooting of hydrogen compressors and associated equipment.