Sr. Manufacturing Process Engineer

As a Sr. Manufacturing Process Engineer supporting industrial power systems manufacturing, you will assist our clients with design reviews, process development, manufacturing cell design, resource planning and NPI support for a massive next-generation industrial power management systems you will bridge the gap between our clients hardware engineering teams and product manufacturing to bring a complex product design to volume production.

Key Responsibilities

• Strategic Process Development: Drive manufacturing process development for complex electromechanical products, with a focus on FATP, final assembly, test and pack processes. Define and optimize production flows.
• Pre-Production Assessment: Evaluate the product design for manufacturability including reviewing drawings for completeness, tolerance and stack-up analysis, critical production sequencing etc.
• Process Documentation: Develop process flows, manufacturing process instructions, and bill of material structures required to support manufacturing.
• Resource Analysis: Evaluate product design and manufacturing processes, tooling and sequencing to determine requirements for direct labor and critical manufacturing equipment.
• NPI & Production Readiness: Participate in NPI activities from EVT, DVT, and PVT stages through mass production. Lead line layout planning, line bring-up, fixture buy-off and line qualification activities.
• Supplier Quality Engineering: Develop, implement and monitor process and product quality control plans to drive continuous quality improvements
• Supplier Performance & Factory Execution: Work closely with contract manufacturers to manage production yield, process quality, and factory execution. Audit manufacturing processes, fixtures, and test equipment.
• Fixture & Automation Sourcing: Collaborate with equipment vendors, automation teams, and contract manufacturers to develop assembly fixtures, automation equipment, and validate tooling.

Required Qualifications

• Experience: 5+ years of experience in manufacturing process engineering, quality engineering, mechanical engineering, automation engineering, NPI, or industrial manufacturing.
• Commodity Expertise: Strong understanding of power systems manufacturing, assembly processes, and testing requirements.
• Manufacturing Knowledge: Knowledge of mechanical part manufacturing processes, including CNC machining, stamping, laser cutting, welding, surface treatment, polishing, and coating.
• Technical Skills: Familiarity with CAD tools such as ProE, Creo, SolidWorks, NX, or equivalent tools. Strong background in DFM, DFA, DOE, failure analysis, and root cause analysis.
• Global Execution: Experience working with contract manufacturers, equipment vendors, supply chain partners, and cross-functional engineering teams.
• Education: Bachelor's degree or above in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, Industrial Engineering, Automation Engineering, or a related technical field.
• Language: Fluent in English to effectively interface with international clients and cross-functional teams.

Preferred Qualifications

• Advanced degree (Master's in Engineering or related discipline).
• Fluency in Mandarin to effectively interface with regional suppliers in China.
• Experience with repair process development and repair qualification.
• Experience operating in an embedded-client environment or delivering integrated supply chain solutions.