Sr Industrial Engineer- Plant

Job Description:

• Study product drawings & propose manufacturing process sequence
• Prepare investment & process costing for new projects/ revisions
• Conduct DFM with R&D and provide inputs to maintain/ improve manufacturing standards
• Prepare and verify PFD, PFMEA along with CFT
• Prepare and monitor NPD development schedule for JFG & Equipment along with Cluster ME Head
• Sign- off machine specifications along with Maintenance, Production & QA before sharing with suppliers
• Sign- off test bench specifications along with R&D & Maintenance before sharing with suppliers 8. Validate Civil and MEP requirements for NPD projects. Coordinate with Civil team for capex requirement
• Raise Capex in system for NPD projects, follow-up for approvals.
• Review machine quotations and concepts to provide Technical Recommendation for sourcing.
• Sign-off DAP along with Maintenance, production & supplier
• Conduct FAT at supplier end and sign off with CFT
• Coordinate installation of machines on shop floor along with Maintenance
• Coordinate with CFT for production of DVP samples for NPD
• Sign off Process validation sheets and prepare Cp / Cpk report for Critical processes
• Validate Control plan/IPO & release to Production
• Lead RAR and customer PPAP audits for NPD launch
• Coordinate training for Production and Maintenance teams on new machines
• Monitor NPD programs performance for Launch+ 90 days
• Release Productivity Norms & handover documents to production

Capacity Planning:

• Arrange for quotations from suppliers and execute machine development as per capacity ramp-up plan
• Installation and handover of capacity ramp-up machines Process Improvement/ Standardization:
• Generate Kaizens/ PCRNs from NPD learnings and feedback to Product Leads/ COC
• Provide feedback on machine performance to COC and Product leads to improve machine design standards

Process Improvement/ Standardization:

• Review and approve Kaizens/ PCRNs received from plants and revise model line standards accordingly
• Review actions on Customer complaints, IHR, EFR & Warranty rejection and revise model line standards accordingly
• Define and maintain model line specifications for assigned products to minimize process cost