Sr. Exe. /AM Hot Refining Billet Aluminium South

Job Summary


Qualifications


Experience


Desirable

• Billet Alumininum Hot Refining and Melting furnace operations, including furnace charging schedule, quantity and sequence.
• Metal Circulation Furnace / Pump Furnace, Melting Furnace and Holding Furnace operations.
• Flux quantity and flux addition control; alloying composition, alloying sequence and addition of virgin alloy / virgin metal.
• Chemical composition control and spectrometer-based quality checking against alloy specifications.
• Melt loss control, dross reduction and metal recovery in an Billet Aluminium / Non-Ferrous manufacturing environment.
• Ingot quality control: visual quality and ingot weight variation.
• Process optimization, root cause analysis and troubleshooting of furnace and equipment issues.
• ERP production and quality booking, process parameters, production targets and EHS requirements.

Job Profile

• Ensure minimal deviation from the approved Process Monitoring Sheet and defined furnace process parameters.
• Oversee BilletAluminium Hot Refining / Melting operations across furnaces, including charging schedule and quantity, flux addition, alloying composition and sequence, and addition of virgin alloy material.
• Monitor and control Metal Circulation / Pump Furnace and other melting / refining furnaces to ensure stable and efficient molten metal processing.
• Achieve shift-wise production, cost, melt loss, dross production, metal recovery and quality targets.
• Monitor molten metal temperature, process parameters, alloy composition and refining conditions as per defined process standards.
• Verify and sign off quality reports based on spectrometry, chemical composition and visual checks; ensure accurate ERP production and quality booking.
• Ensure required BilletAluminium alloy chemical composition is achieved and take corrective action in case of process or quality deviation.
• Respond to process, quality, furnace and equipment issue escalations during the shift and ensure timely corrective action.
• Coordinate with Maintenance to ensure availability of furnaces, pumps, burners, material handling equipment and other critical machinery.
• Identify root causes of deviations and implement corrective actions to minimize production and quality losses.
• Ensure ingot quality control, including surface/visual quality, chemical composition and weight variation.
• Monitor and control melt loss, dross generation and metal recovery to improve efficiency and reduce operating cost.
• Control plant pollution and ensure adherence to applicable EHS, environmental and safety requirements, SOPs and work instructions.
• Maintain shift production records, process monitoring sheets, spectrometry records, melt loss, dross, recovery and quality data.

Machinery Equipment Handled - Hot Refining

Core Competencies

• Quality Standards and Process Control
• Result Oriented
• Ownership and Accountability

Preferred Skill

• Experience in secondary Billet aluminium, Billet Aluminium alloy or ingot manufacturing, or automotive die-casting alloy supply.

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