Sr. Engineer / Lead Engineer- BIW Processing & Tool Design

Job Description Sponsorship:  GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE.  DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g., H-1B, TN, STEM OPT, etc.) NOW OR IN THE FUTURE.  

Work Arrangement ​ :This role is categorized as hybrid. This means the successful candidate is expected to report to the office three times per week or other frequency dictated by the business. ​ The Role

Mid-level Processing & Tool Design engineer; able to work autonomously with occasional guidance from supervision. Supports the development of manufacturing processes, Tools & Fixtures design, Weld template creation for PPO PTB builds and Innovation projects in Manufacturing plants. Work is performed in a centralized manufacturing engineering activity in GMTCI-Bangalore where creativity and initiative are exercised

What You'll Do

Execute Tool design done as per MPMs or suggested datum strategy, Input checking for the data received from GMNA.

Responsible to execute & coordinate for tool design & weld template for Pre-production operation-PTB builds, Tool Design for Innovation / Optimization projects of manufacturing operations.

Perform Tool design Internal/ Stake holder review with approval & Detailing for the approved tool with all deliverables.

Revise the Tool design as per change log.

Responsible for Supplier/Stake holders’ coordination & issue resolution in Tooling activities.

Delivery of the design kits to stake holders in Teamcenter.

Communicate with customer for reviews and Query resolution.

Weld template creation for new tools from MPMs & revision as per change log.

Sound knowledge of GD&T, understanding of Clamping and Locating concept (CDLS).

Project kickoff and wrap up documents. Drive project productivity improvement activity.

Perform & Drive RCA process for any issues reported from customer.

Coordinates activities between Simulation, layout, Robotics, Vision systems, Controls, manufacturing plant & suppliers to ensure that designs meet requirements.

knowledge of sensors and electrical devises used in tooling, Pneumatic actuators and controls, Material handling methods in body shop (Grippers, Conveyors), Robot payload design calculation.

Understanding PLC signal exchange between tooling and PLC.

Basic knowledge of robotic cell simulation & basic body shop, paint & General assembly layout components.

Lead in Waste elimination and implementation of continues improvement Ideas & Adhere to GMS requirements.

NX Open programming + Gen AI and API development can give you a competitive advantage

Your Skills and Abilities (Required Qualifications)

Bachelor’s degree in mechanical/production/Automobile/Industrial Engineering

Minimum 6-10 years of experience working in automotive industry / equivalent field

Strong understanding of automotive manufacturing processes, tool designs and materials handling systems.

Proficiency in Microsoft Office Suite applications such as Excel, PowerPoint, Word, Access, SharePoint, etc.

Sound Knowledge in Siemens NX -Modelling/Drafting Knowledge along with GM Toolkit

Knowledge of TcAE

Excellent verbal and written communication skills

Timings: General / Late General shift to support global operations.

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