Sr. Engineer IE - Plant

Role Title Sr. Engineer IE - Plant

Function/ Department Industrial Engineering

1. JOB PURPOSE

To execute engineering improvements in current product lines at plant through existing process improvements, layout changes, automation, manpower saving & participate in MOST Study to achieve PQCDSM targets

3. PRINCIPAL ACCOUNTABILITIES

(Accountabilities associated with the job)

1. Process Improvements & Cost Optimization:

• Execute debottlenecking projects as given by Cluster ME Head.
• Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement
• Do process capability & Process qualification studies as and when required
• Productivity Improvement and Reduce direct manpower by low cost automation solutions, alternate process recommendation, conveyorization for material movement, layout improvement etc.
• Reduce indirect consumable material wastage by finding alternate low-cost material like cutting inserts, cutting oil, or with increased life
• Find and propose alternate process with lower process cost
• Drive productivity and flow Improvements through industrial engineering effort of line balancing, material flow, man motion, station design study .
• Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions

2. Industrial engineering

• Prepare and maintain updated cell-wise and product-wise line capacity sheets, and review them with the Plant Head / Cluster ME Head for adequacy of current products
• Keep latest shop floor layout ready with due approvals
• Provide production manpower estimation as per indent plan after analyzing opportunities and flow for improvement of workstation ergonomics and implement necessary actions
• Study production process at granular level and do time study using MOST methodology for new products as well as current products as and when requested

3. 5s Implementation & Audit:

• Preparing and update the standard formats & master plan
• Preparing Annual Audit Plan
• Scheduling monthly cross Audit
• Monitoring the monthly audit plan implementation status
• Compilation of Section wise audit reports
• Scheduling 5s audit review meeting with plant head, capturing MOM and preparing action plan
• Monitoring the action plan status against the action plan
• Plant section wise 5s measurable result capturing & verifying
• Maintaining plant operations as per the 5s standards and facing external 5s audit.
• Preparing action plan as per NCs & monitoring the status till NC closer.