Sr. Engineer - Design

BIW Process Engineer

Key Responsibilities

Process Planning & Manufacturing Engineering

• Develop complete BIW assembly process plans for new vehicle programs.
• Define assembly sequences, process flow, and station allocation.
• Create manufacturing process sheets and operation standards.
• Conduct product manufacturability and process feasibility studies.
• Develop process concepts for Underbody, Framing, Closure, and Final BIW Assembly lines.
• Define joining strategies such as Spot Welding, MIG Welding, Laser Welding, Riveting, Clinching, and Adhesive Bonding.

Production System Development

• Prepare line layouts and equipment loading plans.
• Perform line balancing and manpower planning.
• Estimate cycle times and validate takt-time requirements.
• Define production capacity and throughput requirements.
• Support process optimization to improve productivity and reduce manufacturing costs.