Sr. Engineer / Asst. Manager - VD

Tata Ficosa Automotive Systems Pvt Ltd is seeking an experienced and dynamic person to join our team to carry out of below mentioned roles and responsibilities -

1. New Developments

• All Developments before customers demanded QCD targets,
• Development of tools and parts as per PM QCD targets set,
• Collaborate with EBD function & understand the requirements of customer,
• Initiate process for tool specification,
• Development of new product from conducting feasibility, quotations, and tools cost, APQP, Debugging, and Process setting, and conducting PPAP.
• Monitor component development activity to meet projects milestones.
• Study of Manufacturing feasibility, Make-or-Buy Decisions, Vendor selection, Establishing Capacity for volume production.
• Development of press tools, concept approval, conducting trials
• Development of steel metal RM
• Selection and development of supplier for steel metal parts and RM.
• RMC calculation for new sheet metal parts, machining, plating, powder coating.
• Achieve dimensions in developed parts 95%.

2. Vendor Development

• Exploring new vendors for tool making press parts.
• Provide technical inputs and guide vendors on a continuous basis,
• Share & learn with vendors,
• Develop multiple vendors for the same product

3. Material Cost Reduction

• To track the current raw material rate in the market
• To eliminate the additional operating cost and identify alternate raw materials,
• Focus on Localization,
• Case specific cost analysis & saving on the tool (VAVE),
• Negotiate commercial terms, cost breakdowns, and annual price reductions

4. QMS

• Hands on systems of IATF 16949.
• Knowledge and experience in OEM QMS like WCQMS, VDA6.3, MSA
• Knowledge and experience in special process QMS like CQi9.

5. Compliance & Documentation

• Maintain supplier documentation including NDA, contracts, certifications, and audit reports.
• Ensure suppliers adhere to regulatory and environmental compliance standards.
• Ensure timely APQP deliverables including PPAP submissions, sample approvals, and tooling readiness