Sr. Engineer: Advance Manufacturing Engineering (Automotive)

Job Summary:

• Understanding of IATF / ISO-TS 16949 requirements.
• Understanding APQP & PPAP requirements.
• Know how of AutoCAD or any other CAD software for Plant layout designing.

Main Responsibilities:

• Process layout for new products and plant launches.
• Process specification, considering technological & ergonomic improvements, meeting program assumptions.
• Specifications for manufacturing equipment & sourcing recommendation.
• Equipment build tracking, installation and proving out.
• Monitor and audit manufacturing best practices and standards in the plant.
• Functional support to project teams during project implementation phase.
• Investment detailing for new business and/or Engineering changes.
• Responsible for defining, monitoring and improving manufacturing capacity & capabilities
  and support.
• Responsible for setting up procedures for manufacturing as per ISO/TS 16949 guidelines.
• New facility installation.
• Basic MOST study.
• Process improvement, OEE calc.
• PED, PFMEA, control plan, work instructions, check sheets, one-point lessons, visual aids, etc. preparation.
• Line balancing, NVA reduction.
• Layout & facility planning.
• PEMEA & control plan.
• Lean tools (SMED, poka-yoke, kaizen, 5s etc.)
• Capacity and resource planning.
• TAKT, OEE, Efficiency, Cycle Time calc.
• Productivity improvement.
• Project management.
• Work measurement - MOST, time study.

Specific Requirements:

1. EHS

• Follow all Health & Safety and Environmental requirements that are defined on work instructions or
  communicated in training.
• Follow required emergency prevention and operational controls.
• Report all accidents, occupational illnesses and emergencies.

2. Quality

• Apply, execute and maintain function related BOS issues.
• In addition to the above mentioned tasks other activities and responsibilities may be individually defined.

3. Information Security

• Follow policy to ensure the information be safe EBS Requirement.

Education: B.E. / B. Tech

Work Experience: Work experience in Automotive Plastics is preferred.

Must have practical experience in Lean basics, Process layout, SPC, 7 QC tools, PEMEA, VSM, Molding. Knowledge and programming of PLC will be preferred.