Sr. Analyst Advanced Manufacturing Engineering Switchgear

Job Description

Responsibilities

• Process Improvement: Identify and implement improvements in manufacturing processes to increase efficiency, reduce costs, and enhance product quality.
• Quality Assurance: Develop and implement quality control procedures specific to manufacturing, ensuring compliance with industry standards and regulations.
• Project Management: Lead and manage engineering projects related to systems from concept through implementation, including scheduling, budgeting, and resource allocation.
• Technical Support: Provide technical support to production teams, troubleshoot issues specific to the manufacturing, and implement corrective actions.
• Lean Manufacturing: Promote and implement lean manufacturing principles and practices to drive continuous improvement in the production line.
• Equipment Management: Oversee the selection, installation, and maintenance of manufacturing equipment and tools specific to the systems.
• Data Analysis: Analyze production data to identify trends, issues, and opportunities for improvement in the manufacturing.
• Documentation: Prepare and maintain detailed documentation of manufacturing processes, procedures, and modifications.
• Training: Train and mentor junior engineers and production staff on best practices and new technologies related to the manufacturing.
• Safety: Ensure all manufacturing activities comply with safety regulations and company policies.
• Foster a Customer-First Mindset
• Drive Continuous Improvement

Requirements

• Education: Bachelors degree in electrical engineering, Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field. A masters degree is preferred
• Experience: Minimum of 08-12+ years of experience in manufacturing engineering, with at least 5 years in a senior or lead role in the Switch Gear, power electronics & Electronics manufacturing industry.
• Technical
• ERP systems, and manufacturing simulation tools. Knowledge of Six Sigma and Lean Manufacturing methodologies. Familiarity with Switch Gear, UPS system components and assembly processes.
• Good technical knowledge of Switchgear Panels, Power Skids, SmartRun and Infrastructure Solutions.
• Knowledge in electrical product testing, functional testing.
• Ability to read and understand SLD, electrical schematics, wiring diagrams, BOM and engineering drawings
• Knowledge of IR, Hi-Pot, Earth Continuity, Contact Resistance, Phase Sequence, Polarity and Interlock Testing.
• Basic understanding of LV/MV switchgear, circuit breakers, busbars, protection systems and power distribution.
• Experience in NPI, product transfer, prototype build and manufacturing process development.
• Knowledge of developing test procedures, work instructions, test fixtures and test benches.
• Ability to perform testing troubleshooting, failure analysis, RCA, 5-Why and corrective actions.
• Basic knowledge of PLC/HMI, automation, electrical controls and automated testing systems.
• Understanding of IEC/UL/IS standards, electrical safety, grounding, insulation and clearance requirements.
• Certifications: Six Sigma Black Belt or Lean Manufacturing certification is a plus.
• Problem-Solving: Strong analytical and problem-solving skills with the ability to make data-driven decisions specific to UPS manufacturing.
• Communication: Excellent verbal and written communication skills. Ability to communicate effectively with all levels of the organization.
• Leadership: Proven leadership and project management abilities. Experience leading cross-functional teams.
• Adaptability: Ability to work in a fast-paced, dynamic environment and manage multiple priorities.
• Attention to Detail: High level of attention to detail and accuracy in work.
• Ability to stand, walk, and move around the manufacturing floor for extended periods.

Primary skills:

• 4/59 years for P2 OR 8–15 years for P3; 1 year flexibility only
• Bachelor's degree in Electrical / Mechanical / Manufacturing / Industrial Engineering or related field
• Strong Manufacturing Engineering / Advanced Manufacturing Engineering experience
• Mandatory experience in Switchgear / Power Electronics / Electronics manufacturing
• Strong knowledge of Switchgear Panels, Power Skids, SmartRun and Infrastructure Solutions
• NPI / New Product Introduction
• Product transfer / prototype build / manufacturing process development
• Assembly-line layout and process development
• Jigs & Fixtures design/development
• Manufacturing process optimization
• Poka-Yoke / Error Proofing
• Standard Work / Work Instructions
• SOP / PFC / PFMEA / PCP / Change Management
• Electrical product functional testing
• Ability to read SLDs, electrical schematics, wiring diagrams, BOMs and engineering drawings
• Knowledge of LV/MV switchgear, circuit breakers, busbars, protection systems and power distribution
• Testing knowledge: IR, Hi-Pot, Earth Continuity, Contact Resistance, Phase Sequence, Polarity and Interlock Testing
• Troubleshooting, Failure Analysis, RCA / 5-Why / Corrective Action
• Ability to lead manufacturing/process improvement projects

Secondary Skills (Good to have)

• Six Sigma / Lean Manufacturing certification
• Six Sigma / Lean tools
• ERP systems
• Manufacturing simulation tools
• PLC / HMI
• Automation and electrical controls
• Automated testing systems
• Test fixture / test bench development
• IEC / UL / IS standards
• Electrical safety, grounding, insulation and clearance requirements
• Data-driven manufacturing analysis
• Experience with manufacturing equipment selection and installation
• Experience training/mentoring junior engineers and production teams

Shifts / Work timings 9 to 5:30 PM

Work Location Thane

Work Mode 6 days WFO

Interview Rounds 1st round on VC, then 2nd plant head F2f, if need there will be VP round