HOSUR · FULLTIME
Simulation Engineer
DesignTech Systems
Hosur · onsite · Posted 23d ago
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Section · 01
About this role
- a. Process & Material Flow Data Collection: Review and understand existing plant layout, material flow processes from 3PL Warehouse, to Ather Dock in to Dock out including receiving, Putaway, Decanting, Kitting, Line Side Issuance, Replenishment/ Milk Runs, cycle times for these processes, buffer capacities, and material routing across Assembly and Sub Assembly lines.
- b. 3D / Discrete-Event Simulation Modeling: Prepare, build, and configure dynamic material flow simulation models using simulation software tools such as FlexSim, Simulink, (Siemens Plant Simulation).
- c. Simulation Execution & Scenario Analysis: Run discrete-event simulations to analyze line balancing, identify bottlenecks, evaluate AGV/forklift/operator utilization, assess material handling efficiency, and optimize buffer sizes for Processes.
- d. Gemba Exposure & Model Parameter Validation: Conduct regular/ frequent visits to the shop floor (Gemba) to physically verify layout, material flow paths, footprints, operator movement, and cycle times against simulation model parameters.
- e. Cross-Functional Optimization & Reporting: Collaborate with Ather's Industrial Engineering (IE) and shop-floor operations teams to validate observed process variations, review simulation scenario results, and present data-backed recommendations for material flow optimization.
- a. Verified Simulation Models: Fully functional, baseline-validated simulation models (built in FlexSim, Simulink representing Ather Energy's material flow and manufacturing zones.
- b. Material Flow & Bottleneck Analysis Reports: Detailed quantitative reports highlighting throughput constraints, line balancing efficiency, equipment/operator utilization, and buffer optimization across 3PL to Ather Plant (End to End)
- c. Scenario & Sensitivity Comparison Studies: Comparative evaluation of What-If operational scenarios (e.g., volume ramp-up, layout modifications, routing changes) with actionable throughput improvement recommendations.
- d. Gemba Parameter Validation Log: Documented audit log comparing simulation parameters, cycle times, and material handling logic against actual shop-floor operational data.
- e. Final Simulation Presentation & Model Documentation: Executive presentation of simulation findings and standard operating documentation for future model maintenance and expansion.
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Section · 02
Skills
SimulinkFlexsimSiemens Plant Simulation
Section · Company
About DesignTech Systems
DesignTech Systems
IT Services & Consulting
750
employees
1998
28 years old
Pune, Maharashtra
IN
₹4.8L PA avg
Avg at DesignTech Systems
About
DesignTech Systems India, provides engineering and product design services. They are the reseller for Stratasys 3D printers in India.
Industries
IT Services & ConsultingHardware & Networking
Employee ratings
10 reviews
3.2/ 5
Culture
2.4
Career growth
2.6
Work-life
2.6
Employees rate it well for
Job Security35Work-Life Balance32
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