Shift Superintendent - Potline 3, BALCO

Vedanta's Aluminium business has embarked on a transformational journey to be amongst the top three global players with 3 MTPA capacity. Its subsidiary, BALCO, comprising 5.7 LTPA smelter and 1740 MW power generator, is currently poised to scale-up by 4.35 LTPA, taking the total aluminium production capacity to 1 MTPA. This aligns to our vision of becoming a world-class integrated aluminium and power producer, thereby generating sustainable value for our stakeholders.

Our people are our core asset, wherein we stay committed towards creating a dynamic workplace that cares for its people, builds careers, inculcates leadership within the ecosystem, and acknowledges performance.

Roles & Responsibilities:

• Develop and execute a detailed start-up strategy for the potline, aligning with overall project timelines and milestones.

• Coordinate with engineering teams to ensure a smooth transition from commissioning to operational status.

• Implement systems for real-time performance monitoring of potline equipment during start-up.

• Oversee troubleshooting activities, addressing any operational issues and coordinating with engineering and maintenance teams.

• Oversee the start-up procedures for reduction cells, including the gradual initiation of alumina reduction, temperature control, and current distribution.

• Implement phased start-up protocols for individual reduction cell lines.

• Manage the integration and start-up of rectifier systems, ensuring proper synchronization with reduction cell operations.

• Collaborate with electrical engineers to optimize power distribution and rectification processes.

• Collaborate with process engineers to optimize potline processes for efficiency, energy consumption, and product quality.

• Implement adjustments to operational parameters during start-up to achieve optimal performance.

• Ensure compliance with local, state, and legal safety regulations, as well as industry standards.

• Stay informed about changes in regulations and implement necessary adjustments to safety protocols.

• All audits related to quality. SAP, MIS & MES.

• Develop and deliver safety training programs for personnel involved in commissioning activities.

• Manage the compilation and organization of comprehensive documentation related to electrical systems, including schematic drawings, equipment specifications, and maintenance manuals.

• Develop and enforce safety protocols for potline start-up activities, with a focus on mitigating risks and ensuring a secure working environment.

• Establish emergency response procedures for quick resolution of unforeseen issues.

• Collaborate with safety officers to implement and monitor safety protocols.

• Ensuring continuous improvement in quality system of ISO-9001, ISO-1400 and OHSAS-18001

Desire Qualification & Skill:

• B.E. (Mech/EEE/E&I) with 10-15 years of experience.

• Analytical Skills

• Communication with internal and external customers

• Certification in relevant safety programs (e.g., CSP, CIH) is a plus.

• Extensive experience in potline operations, with a focus on start-up activities in the aluminum smelting industry.

• Proven track record in leading successful start-up projects for similar facilities.

• In-depth knowledge of reduction cell operations, rectifier systems, and associated potline equipment.

• Strong leadership and communication skills for effective collaboration with cross-functional teams.

What we'll offer you:

• Outstanding remuneration and best-in-class rewards.
• Our people policies are globally benchmarked with the best in class-facilities.

Everything we do is shaped by the Vedanta Values of Trust, Entrepreneurship, Innovation, Excellence, Integrity, Care, and Respect.

We are an equal opportunity employer and value diversity at our company and are proud of our best-in-class people practices.

If this sounds like you and the opportunity you are looking for, apply now and be a part of our exciting growth journey.