Service Manager For Reputed German Machine Tools MNC

A Senior Mechanical Engineer for CNC Machine Tool Maintenance is responsible for the

Mechanical upkeep and reliability of CNC machines, which

includes tasks like troubleshooting breakdowns, performing preventive maintenance,

analysing failures, and repairing critical components. The role requires expertise in

hydraulic and pneumatic systems, reading mechanical drawings, implementing

maintenance plans, and applying problem-solving techniques like 5S and TPM (Total

Productive Maintenance) to ensure machine uptime and reduce costs.

Key Responsibilities

Breakdown & Preventive Maintenance:

Attending machine breakdowns, analysing root causes, and implementing corrective

actions.

Technical Repair:

Repairing critical assemblies such as spindles, ball screws, turrets, and automatic tool

changers (ATCs).

Hydraulic & Pneumatic Systems:

Reading and understanding hydraulic and pneumatic circuit diagrams for effective

maintenance and repair.

Maintenance Planning:

Implementing and managing preventive maintenance plans to minimize downtime and

extend machine lifespan.

Problem Solving:

Utilizing tools and techniques like 5S, Why-Why analysis, and Kaizen to improve

processes, reduce costs, and enhance machine reliability.

Shop Floor Management:

Maintaining 5S standards and eliminating leakages to improve the overall work

environment.

Required Skills & Knowledge

CNC Machine Principles: Understanding how CNC machines work and their

specific components.

Mechanical Drawings: Ability to read and interpret mechanical and

hydraulic/pneumatic drawings.

Component Expertise: Hands-on experience with repairing CNC machine parts

like spindles and ball screws.

Maintenance Methodologies: Knowledge of Total Productive

Maintenance (TPM), and the 7QC tools for problem-solving.

Root Cause Analysis: Proficiency in techniques like "Why-Why" analysis to

identify and address failure causes.

Safety Practices: Conducting safety patrol rounds and ensuring adherence to

safety procedures.

Desirable Qualifications (Optional):

Certification in CNC programming or maintenance.

Exposure to industry 4.0 tools or CMMS systems.

Key Skills:

Skills highlighted with are preferred key skills.

SIEMENS / FANUC Controls Knowledge.

OEE Monitoring

Root cause analysis.

Breakdown Maintenance.

OEM Coordination.

Spare Part Management