Senior Technologist - Energy

Senior Technologist : Energy

Job Purpose To lead energy optimization and efficiency initiatives across the petrochemical complex, including Captive Power Plant (CPP), process units, and Effluent Treatment Plant (ETP). The role ensures effective utilization of energy resources, drives sustainability goals, supports regulatory compliance, and enhances plant energy performance.

Job Accountabilities

• Energy Management & Optimization
• Lead the energy performance improvement roadmap across all utilities and process units.
• Drive energy optimization in power generation (CPP), steam systems, HVAC, cooling towers, and compressed air systems.
• Monitor specific energy consumption KPIs and benchmark against industry standards.
• Captive Power Plant (CPP) Oversight
• Analyze the performance of turbines, generators, boilers, and auxiliaries to enhance power generation efficiency.
• Identify and implement heat rate improvement and fuel optimization projects.
• Collaborate with CPP operation teams to maintain grid stability and energy security.
• Effluent Treatment Plant (ETP) Efficiency
• Monitor energy and chemical consumption of ETP operations.
• Identify opportunities for energy conservation in aeration, pumping, and sludge management systems.
• Recommend process improvements or technology upgrades in ETP for sustainable operations.
• Energy Data Analytics & Reporting
• Implement real-time monitoring systems for energy consumption (e.g., Energy Management Systems EMS, DCS, SCADA).
• Prepare energy dashboards and monthly MIS reports for management.
• Conduct gap analysis, energy audits, and track closure of audit findings.
• Project Development & Execution
• Lead implementation of energy conservation and waste heat recovery projects.
• Evaluate technical and financial viability of new energy initiatives including renewables (solar, bioenergy).
• Support preparation of CAPEX proposals and track ROI metrics.
• Regulatory Compliance & Certification
• Ensure compliance with statutory norms under Energy Conservation Act, PAT scheme, and local regulations.
• Lead ISO 50001 implementation, audits, and surveillance activities.
• Liaise with external consultants, auditors, and government bodies on energy matters.
• Cross-functional Engagement & Training
• Collaborate with operations, maintenance, sustainability, and environment teams for integrated solutions.
• Conduct training and awareness programs on energy efficiency for plant personnel.
• Champion a culture of continuous improvement and innovation in energy use.

Key Skills & Competencies

• Strong data analysis
• Familiarity with regulatory & statutory guidelines
• Good understanding of process integration and pinch analysis.
• Excellent communication and cross-functional collaboration skills.

Key Attributes (Experience And Qualifications)

• Bachelor's degree in Chemical Engineering/Environment (mandatory).
• Certified Energy Manager/Auditor (BEE India) preferred.
• 1015 years of relevant experience in energy management in large-scale petrochemical or process plants, including exposure to CPP and ETP operations.