Senior Manager - Engine assembly & testing

Purpose of the Role

The role will manage Quality Function to ensure that the engineering specifications are met in the built quality for the Products (Engine aggregates). Targets for Quality deliverables like DIFTR / CPA are achieved effectively.

Job Responsibility

1. Daily Work Management:
Manning QA manpower as per production plan
Monitor and review End of Line’ Quality Gate fall out
Conduct Rejection review meeting and analysis to control rejection cost and rejection booking in SAP
Monitor next customer and field complaints through ICA / PCA
Preparing daily reports for MIS
Participation in 5F meeting and alarm escalation for pending issues

2. Improve Build in Quality:
Monitor in process quality performance and effectiveness of Quality Gates
Implement Standardised Inspection Process and NTWG
Implement ZDS stations (CTQ and Non CTQ)
Identify and implement Poka yoke for field failures
Review status of calibration equipment and gauges used by QA and get the equipment calibrated from identified agencies.
Participate in 1/5/25 trout for 4M changes and ECNs and give feedback
Quality Issue resolution through ICA / PCA (PSF) and release B.P.

3. QMS Implementation:
Conduct layered audit and implement ICA
WCQ documentation & OFI closure thro Mfg
Implement processes in line with requirements of IATF for Quality Operations
CTQ and CTE parameters checking and monitoring
Monitor process capability indices and continual improvements through corrective actions

4. New Product Early Involvement:
Participation in 3P event, Kaizen, Process walk through and station readiness
Participation in PFMEA, Process Planning, HLTO and productionization of new product along with FMQ team as part of LQOS
Preparation of Quality Issue Brochure and prevention in new models
BITS process issue resolution
Raising DCR for design modification
Low km. Field issue analysis

5. People Development :
Monitoring Absenteeism and distribution of work
Training need identification and completion as per plan
Implement actions for SO compliance
Compile suggestions, participate in Kaizen
Issue resolution through Team Quality Circle (TQC)

Desired Candidate Profile

Education: B.E./B.Tech

• Relevant Experience : 6 to 10 years of work experience working in an automobile industry in the areas of TCF /Paint shop / Weld shop / Power Train lines Knowledge of Standards, Quality systems like IATF 16949, WCQ, Problem Solving Techniques, Understanding of Manufacturing Process , TQM , TBEM etc
  

Skills & Competencies

• Functional Competencies:
• Quality Procedures and Practices
• Manpower Planning & Shift Scheduling
• Structured Problem Solving / Kaizen
• Product & Process Knowledge.
• Knowledge of MS office
• VAVE Cost reduction
• Tata Leadership Practices-
• Driving Execution
• Customer Centricity
• Leading Change
• Operations Management
• Problem solving orientation.
• Risk Management