Senior FEA Engineer

Position Overview

Marmon Global Innovation Center is seeking an outstanding engineer in FE Analysis (preferably a diverse product range). He / She should have strong modelling skills & is experienced in using simulation tools to solve complex engineering problems & prove the hypotheses. Correlate the actual application conditions into simulation models. Use best practices & knowledge of internal or external business issues to improve products or services. Works independently & able to guide others.

Mandatory Skills

• Perform finite element analysis (FEA) for structural, thermal, and fatigue evaluations of components and assemblies
• Hands-on experience with Ansys and Hypermesh
• Develop and validate simulation models using tools such as Ansys, Optistruct, or similar platforms
• Conduct mesh sensitivity, convergence studies, and validation checks to ensure model accuracy
• Prepare technical reports and presentations for engineering and leadership teams

Desired Skills

• Working knowledge of fatigue life estimation using nCode or Hyperlife or FKM guidelines
• Knowledge of CAD Tools (SolidWorks) / space claim is a must.
• Experienced in FE meshing.
• Strong fundamentals of structural mechanics, elastomers and polymers
• Knowledge of optimization tools (e.g., optiSLang, Optistruct)

Opportunities for Growth

• Advanced Simulation Projects: Take ownership of complex structural and Multiphysics simulation initiatives, driving innovation, design reliability, and performance improvements across product development programs.
• Deepen Technical Expertise: Build advanced capability in FEA modelling, nonlinear analysis, fatigue, and Multiphysics simulations by developing, validating, and correlating models using lab and field data for high-confidence predictions.
• Strengthen End-to-End Simulation Capability: Enhance proficiency across the full CAE workflow—pre-processing, solving, post-processing, validation, and automation—leveraging tools like Ansys/Hyperworks and scripting (Python/APDL) to deliver efficient, scalable solutions.
• Expand Engineering Standards & Domain Knowledge: Gain deeper exposure to industry standards (ASME, ISO, ASTM, etc.), material behaviour, and manufacturing processes to ensure robust, compliant, and production-ready designs.
• Drive Integrated Engineering Impact: Collaborate closely with Design, VAVE, and Testing teams to influence product decisions, reduce cost, and accelerate time-to-market through simulation-led insights.
• Position yourself for advancement into Lead Engineer / Sr. Lead roles, with opportunities to lead projects, mentor junior engineers, and contribute to Simulation CoE strategy and capability development.

Required Qualifications

• Master's in Mechanical, Thermal, Automotive

• 3-6 years of professional experience in FEA Domain

• Strong command over hand calculations

• Excellent communication and collaboration skills with a proactive approach to problem-solving