Senior Executive Process Quality

CAREGROUP SIGHT SOLUTION PRIVATE LIMITED

Vadodara, Gujarat

JOB DESCRIPTION

Senior Executive Process Quality (IOL Manufacturing)

Department

Process Engineering / Manufacturing

Reporting To

Production Head or Manager

Location

Head Office Manufacturing Facility, Vadodara, Gujarat

Number of Vacancies

2

Employment Type

Full-Time

Language Requirement

Proficiency in Gujarati and English is mandatory

Role Summary

The Senior Executive – Process Quality will supervise and monitor the end-to-end IOL manufacturing process — from plastic moulding and casting through clean room inspection, milling, IOL power checking, and sterilization — with a focus on in-process quality, rejection tracking, and statistical process control. The role is responsible for identifying patterns in rejection and defects at each stage, drawing data-driven inferences, and implementing or proposing process optimizations to improve yield and reduce non-conformances.

Key Responsibilities

Process Supervision

• Supervise and monitor all stages of the IOL manufacturing process: plastic moulding, casting, clean room inspection, milling, IOL power checking (optical), secondary clean room inspection, and sterilization.
• Ensure process parameters at each stage are maintained within defined specifications and flag deviations to the Production Manager promptly.
• Conduct regular floor walks and in-process checks across moulding, clean room, and sterilization areas.

Rejection Tracking & Root Cause Analysis

• Track rejection rates and defect types at each production stage — moulding defects, dimensional non-conformances, optical power deviations, clean room particulate failures, and sterilization rejections.
• Maintain stage-wise rejection logs and compile rejection trend data for review by the QC/QA Head.
• Lead root cause analysis (RCA) for recurring rejections and non-conformances, and implement corrective and preventive actions (CAPA).

Statistical Analysis & Process Optimization

• Apply statistical tools (SPC, control charts, Cpk/Ppk, Pareto analysis, fishbone diagrams) to analyse process data and draw actionable inferences on moulding quality, milling consistency, and IOL power accuracy.
• Identify process improvement opportunities based on data trends, and propose or implement optimizations to reduce rejection rates and improve overall yield.
• Work with the production Head to design and roll out process control plans and optimization measures for critical manufacturing stages.

Documentation & Compliance

• Maintain accurate in-process inspection records, rejection reports, and SPC charts.
• Ensure all process quality activities comply with relevant SOPs and applicable quality standards for medical device / IOL manufacturing.
• Support internal audits and quality reviews with data, reports, and process documentation as required.

Qualifications, Skills & Competencies

• B.E. / B.Tech in Mechanical, Production, Plastics, or Polymer Engineering; or B.Sc. / M.Sc. with relevant manufacturing and quality experience.
• Minimum 4–6 years of experience in process quality or production supervision, preferably in plastic moulding, precision manufacturing, or medical device / optical manufacturing.
• Hands-on knowledge of plastic injection moulding, milling operations, clean room protocols, and optical power measurement is strongly preferred.
• Practical ability to apply statistical tools — SPC, control charts, Cpk/Ppk, Pareto, fishbone — to real production data; formal Six Sigma or SPC training is an advantage.
• Proficiency in Gujarati and English is mandatory. Strong attention to detail, disciplined documentation habits, and ability to communicate findings clearly to shop-floor staff and management alike.

Work Conditions

This is a shop-floor and clean room-based role at the manufacturing facility in Vadodara, Gujarat. The candidate must be comfortable working in and around clean room environments, coordinating across multiple production stages, and working extended hours when required during critical production runs or audits. The process temperature may drop to 20-21 deg. C.

Caregroup Sight Solution Private Limited | Vadodara, Gujarat | Confidential