Senior Executive-Maintenance

Role & responsibilities

• Responsible for Plant Maintenance activities and predictive maintenance and support Kaizen activities of the plant.
• Complete Plant Maintenance activities in Shifts and upkeep of assets
• Initiating RCA and CAPA for the break downs occurring repetitively

Production Reliability

• SKU Compliance (M&E Controllable) in all lines
• Volume compliance (M&E Controllable) in all lines with special attention to specific products
• Support NPD commercial production

Manufacturing Excellence

• CI (Continuous Improvement)Implementation of best kaizens per quarter to be implemented
• SRM compliance to be greater than the percentage agreed for the products
• JH implementation as per road map & Tag closure compliance as per agreed norms
• Ensure compliance to Targeted Breakdown hours, preventive maintenance and OEE

System Compliance & Engagement

• PM schedule adherences as per the road map plan
• Safety mitigation, machine compliance
• Responsible for Electrical /Mechanical/Utility up keeps in shifts

GMP Score Improvement & audit point closure

• GMP score should be maintained which will be greater than 85%
• To ensure GMP and Audit requirement for the plant

SHE & Legal

• Compliance to all Safety regulations
• Ensuring zero TRFR and LTA
• Ensuring no Major NC's from Reg authority on IMS/ FSSA
• Ensure full compliance to all Safety regulations

Cost Saving Initiatives

• Reduction of agreed man-days for the year
• Reduction of rejection/waste generation/reduction of cost in all lines.
• Monthly PID of Production Material variance (Budged consumption value Vs Actual Consumprion Value) should not exceed the agreed money
• To implment power saving initiative-minimum 12 initiatives per year to develop systems to control M&R and Energy cost

Preferred candidate profile

B.Tech in Mechnical/Electrical Engineering with 5-8 year of experience

Preferred candidate profile

Knowledge on Pumps, Gear, Relays, Starters, Pneumatics, Hydraulics, motors, Troubleshooting, TPM, Lean, KAIZEN, POKAYOKE, SPC, Thermodynamics and Material Science. Electrical failure trouble shoots like- sensor. Heater, Servo Motor and Drive, VFD, PLC, Pneumatic Valve, Packaging Machine