Senior Engineer Quality Assurance - Casting & Forging

Senior Engineer Quality Assurance - Castings & Forgings

Company: B Fouress Pvt. Ltd., Hoskote, Bangalore
Qualification: BE/B.Tech/Diploma Mechanical
Experience: 7 -12 years in Quality Inspection, preferably Castings & Forgings

Key Responsibilities

• Inspect castings and forgings for quality, dimensions and defects.
• Check material certificates, heat numbers and traceability.
• Carry out/review NDT UT, MT/MPI, PT/DPT and RT.
• Check heat treatment, hardness, chemical and mechanical properties.
• Inspect critical dimensions, machining allowance and surface finish.
• Review drawings, QAP/ITP and inspection requirements.
• Prepare inspection reports, NCRs and rejection reports.
• Coordinate with suppliers, foundries, forging vendors, production and QA teams.
• Identify defects and support root-cause analysis and corrective actions.
• Conduct supplier/foundry inspections and stage inspections.
• Ensure compliance with ISO, ASME, ASTM, EN, IS and customer requirements.
• Maintain proper quality records and material traceability.
• Support continuous improvement and reduction of rejection/rework.

Technical Knowledge

• Casting and forging processes & defects
• NDT: UT, MT, PT & RT
• Heat treatment
• Engineering drawing & GD&T
• Material specifications and inspection methods
• ISO 9001, QMS, FMEA, Kaizen & QC tools
• Working knowledge of ASME & AWS codes
• NDT Level II certification is an added advantage

Preferred Industry Experience

Experience in Hydropower, Turbine, Heavy Engineering, Foundry, Forging or Steel Plant will be preferred.

Key Performance Areas

• Zero escape of critical defects
• Accurate and timely inspection
• Effective supplier quality control
• Proper material traceability
• Reduction in rejection and rework
• Compliance with quality standards

• Benefits:
• Free transport, subsidized canteen, all statutory benefits, including superannuation.
• Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to [email removed]