Senior Engineer / Engineer - PF Mechanical (Cement Mill) | RCW

Job Purpose

Supervise & coordinate execution of Mechanical Maintenance activities in Cement Mill of Line No.1 for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement

Job Context & Major Challenges

Rajashree Cement is one of the single largest cement plants with an installed capacity to produce 4.2 million tons of cement /annum with captive power plant (58.2 MW) and mines, employing approximately 850 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. It is one of the largest cement plant at a single location in the country. Rajashree Cement has opted for the Best World Class Technology equipment right from its inception.

The plant consists of 3 Lines, currently producing 2800, 3775 & 4800 tpd as against design of 2200, 3000 & 3500 tpd respectively.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)

KRA1 Accountability- Plant Availability

Supervise & coordinate all the Mechanical activities of Cement Mill of Line No.1 to maximize the plant availability to achieve continuous production as per targets * Take plant rounds /study check list daily and identify problems.

• Scheduling of weekly major shutdowns and regular maintenance activities.
• Supervise of maintenance activities.
• Analyze breakdowns
• Take corrective and preventive actions.
• Organize manpower & material required.
• Prepare indent & follow-up for material.
• Coordinate for condition monitoring activities of critical equipments.
• Coordinate with other departments for jobs.
• Updating of daily & weekly checklist.
  
  

KRA2 Cost Control

Control cost of all the maintenance activities of Cement Mill of Line-1 as per budget in order to optimize maintenance costs.. * Prepare budget based on past data and future targets.

• Check consumption pattern equipment-wise with respect to budget.
• Take corrective actions.
• Carryout Why-Why analysis.
• Arrange manpower requirement in coordination with other section to control overtime & contractor cost.
• Monitor the indents / inventory
• Mechanize / improve handling system of materials.
• Propose changes / modification for attending leakages.
  
  

KRA3 System Implementation

The system requirements of ISO, EMS, WCM systems in cement mill of Line-1 thorough the involvement of employees for improving plant working and quality standard. * Identify and improvement study and kaizen.

• Identify & get rectified.
• Abnormalities.
• Spillage/leakages.
• Unsafe conditions/practices.
  
  

5S activities.

• Points emerged in compaigns..
• Implementation plan for
• Quality improvement objectives.
• Improvement of WCM criteria score.
• EMS targets.
• Internal customer rating improvement.
• Statutory compliance.
• Improvement of OEE/MTBF/MTTR
• Elimination of muda.
• Does why why analysis.
• Prepare/present weekly/monthly WCM presentation.
• Develop one point lesson.
• Update WCM activity board
• Create awareness in team members.
• Develop visual controls.
  
  

KRA4 Environment & safety: * Monitor & carryout all the activities required to maintain good house keeping and safety standards of section.

• Identify spillage /leakage / dust emissions.
• Study problems for corrective actions
• Execute small modifications for improvement.
• Organize timely checking of safety tools tackles & maintain records.
• Educate Workmen / Contract Workmen for safe working practices.
• Analyze accidents, near miss cases.
• Identify potential hazards and unsafe conditions.
• Prepare action plan and implement the same for improvement w.r.t. safety.
• Maintain checklists of pollution control equipments
• . Carryout audit for safety / environment.
• Attend abnormalities identified during audits.
  
  

KRA5 Modifications/upgradation

Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section. * Analyze breakdowns and suggestions.

• Involve in for elimination of bottlenecks.
• Involve in focussed improvement jobs.
• Attend improvement meetings.