Senior Control Engineer

Job Description:

The Senior Controls Software Engineer is responsible for the design, development, implementation, and lifecycle management of software for industrial automation and control systems. This role involves developing PLC, HMI/SCADA, motion control, and industrial communication solutions while collaborating with cross-functional teams throughout the complete project lifecyclefrom concept and design through commissioning and customer support.

The ideal candidate will possess strong expertise in PLC programming, HMI/SCADA development, industrial networking, and machine automation using Siemens, Beckhoff, Bosch Rexroth, B&R automation platforms or a combination of these automation platforms.

Essential duties and responsibilities:

• Design and develop machine control software for custom automation systems from concept through commissioning.
• Develop PLC, HMI/SCADA, motion control, safety, and industrial communication software.
• Configure and integrate servo drives, VFDs, robotics, vision systems, and field devices.
• Prepare Functional Design Specifications (FDS), I/O lists, software architecture, and technical documentation.
• Perform software testing, debugging, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning, and customer support.
• Collaborate with Mechanical, Electrical, Manufacturing, and Project Engineering teams throughout the project lifecycle.
• Participate in the review of electrical designs, Bills of Materials (BOMs), and ensure compliance with customer specifications and applicable industry standards.
• Troubleshoot control systems and optimize machine performance.
• Participate in software code reviews and maintain software quality standards.
• Support continuous improvement initiatives, software standardization, and engineering best practices.
• Maintain project schedules and communicate technical progress to project stakeholders.

Requirements & Experience

• Minimum 8+ years of hands-on experience in industrial automation, controls development, and machine commissioning.
• Experience designing and implementing control systems for custom automation projects.
• Strong knowledge of PLC programming, HMI/SCADA development, and motion control.
• Experience integrating servo systems, drives, motors, robotics, sensors, and vision systems.
• Strong knowledge of industrial communication protocols including:
• Profinet
• EtherCAT
• Ethernet/IP
• Modbus TCP
• OPC UA
• Experience with Safety PLCs and machine safety devices.
• Strong troubleshooting and commissioning skills.
• Experience with software version control and software lifecycle management.
• Ability to prepare technical documentation including:
• Functional Design Specifications
• Software Architecture
• I/O Lists
• User Manuals
• Electrical Documentation
• Strong analytical, problem-solving, and customer communication skills.
• Ability to work independently while collaborating effectively with cross-functional teams.
• Proficiency with Microsoft Office (Word, Excel, Outlook, PowerPoint, Teams).

Education

• Bachelor's Degree in one of the following disciplines:
• Electronics & Communication Engineering
• Instrumentation & Control Engineering
• Mechatronics Engineering
• Electrical Engineering
• Minimum 8+ years of relevant experience in industrial automation, controls development, and machine commissioning.

Key Result Areas:

• Configure automation hardware and software according to project specifications.
• Develop PLC and HMI applications for custom machine automation.
• Deliver reliable, maintainable, and scalable control software.
• Follow software change management procedures and maintain version control.
• Support FAT, SAT, machine commissioning, and production startup.
• Provide technical support during installation and post-deployment activities.
• Ensure compliance with engineering standards and customer requirements.
• Deliver assigned projects on time while maintaining quality and customer satisfaction.

Travel:

• Domestic and international travel may be required, up to 20%, depending on project requirements.