Senior Control Engineer

Experience: 4- 10 Years
Education: Minimum 65% throughout academics

Key Responsibilities:
Develop high-end PLC programs (Siemens PLCs only)
Integrate motion control systems and drives
Interface with PCs, devices, and computing platforms using various communication protocols
Optimize control system performance and integrate new technologies
Troubleshoot and resolve system-level issues

Primary Competencies:
System architectural design from control and communication perspectives
Detailed control system design and documentation
Strong expertise in PLC programming languages:
FBD, STL/SCL (required)
GRAPH/SFC (optional but preferred)
Practical experience in motion control and drive systems (any make)
Hands-on experience with scripting languages
Knowledge and experience in HMI development using WinCC or equivalent
Familiarity with automation system components: PLCs, HMIs, safety systems, and motion hardware

Detailed Job Description:
PLC Programming & Troubleshooting
Develop, modify, and optimize PLC logic (LAD, FBD, SCL, etc.)
Troubleshoot PLC and I/O issues
Maintain consistency and standardization of logic across systems
MachineAutomation & Commissioning
Integrate drives and machines with control systems
Validate safety, sensor, and actuator interfacing
Ensure proper configuration and commissioning of PLCs
Documentation & SOP Management

Prepare and manage:
I/O lists
Wiring diagrams
PLC logic documentation
Version control
Develop SOPs for operation, troubleshooting, and preventive maintenance
Team Coordination & Support
Guide junior engineers and technicians
Collaborate with cross-functional teams (electrical, mechanical, production)

Act as a technical bridge between automation and production

Safety & Compliance :Ensure proper implementation of machine safety interlocks Conduct risk assessments and comply with standards like ISO 13849, IEC 61508, etc.

Process Improvement & Upgrades: Identify automation improvement opportunities (efficiency, accuracy, energy savings) Execute PLC upgrades or migrations (e.g., S7-300 to S7-1500) Analyze downtime and implement corrective measuresSCADA/HMI Integration Design, develop, and modify HMI/SCADAscreens using WinCC/TIAPortal Set up data logging, alarm management, and trend monitoring

Reporting & Analytics: Generate reports on machine performance, downtime trends, and PLC errors Present insights and improvement suggestions to senior management.