Section Head

Job Description Section Head

Department: Manufacturing / Operations
Location: Vemgal Industrial Area, Kolar District, Bangalore
Reporting To: Deputy Plant Head
Experience: 20+ Years
Age: Below 45 Years
Language: English and Kannada (Mandatory)

Job Summary

We are looking for an experienced Section Head to lead Surface Treatment, Effluent Treatment Plant (ETP), and related manufacturing operations. The candidate should have strong expertise in plating, phosphating, industrial coating, wastewater treatment, and environmental compliance, along with experience in cold forging operations using horizontal cold forging machines, preferably in automotive fasteners or automotive components manufacturing.

The role involves managing production and maintenance activities, ensuring operational efficiency, maintaining statutory compliance, and driving safety, quality, cost optimization, and continuous improvement initiatives.

Key Responsibilities

• Lead Surface Treatment operations, including Zinc Plating, Phosphating, and Industrial Coating.
• Manage Effluent Treatment Plant (ETP), Zero Liquid Discharge (ZLD), MEE, and MVRE operations.
• Oversee cold forging production operations using horizontal cold forging machines, preferably for automotive fasteners and components.
• Ensure smooth machine operations, production planning, productivity improvement, and achievement of manufacturing targets.
• Manage preventive, predictive, and breakdown maintenance of production equipment and horizontal cold forging machines.
• Monitor process parameters, machine performance, tooling conditions, downtime, and rejection rates.
• Ensure compliance with Pollution Control Board regulations and statutory environmental requirements.
• Drive sustainability initiatives, water conservation, waste reduction, and energy optimization.
• Ensure EHS compliance, chemical safety, machine safety, and a zero-accident culture.
• Optimize chemical consumption, tooling costs, utilities, and overall operational expenses.
• Lead and develop engineers, supervisors, operators, and technicians.
• Drive Lean Manufacturing, TPM, Kaizen, automation, and continuous improvement initiatives.
• Coordinate with Production, Maintenance, Quality, EHS, Supply Chain, and Projects teams to ensure smooth plant operations.

Qualification

• B.E./B.Tech in Chemical Engineering, or
• B.Sc./M.Sc. in Chemistry.

Experience Requirements

• Minimum 20 years of experience in Production and/or Maintenance within Surface Treatment, Plating, Effluent Treatment, or related manufacturing operations.
• Hands-on experience in Zinc Plating, Phosphating, and Industrial Coating.
• Working knowledge of ETP, ZLD, MEE, and MVRE operations.
• Experience in cold forging operations using horizontal cold forging machines is preferred, particularly in automotive fasteners or automotive components manufacturing.
• Knowledge of machine maintenance, tooling, process optimization, production planning, and troubleshooting.
• Experience in Production/Maintenance is mandatory; Quality-only experience will not be considered.
• Strong knowledge of EHS, environmental compliance, TPM, Lean Manufacturing, and continuous improvement.

Preferred Industry

• Automotive Fasteners
• Automotive Components
• Cold Forging and Metal Forming
• Surface Treatment and Electroplating
• Metal Finishing
• Chemical Processing
• Engineering Manufacturing

Mandatory Requirements

• 20+ years of relevant experience.
• Age below 45 years.
• English and Kannada language proficiency.
• Production/Maintenance experience; Quality-only profiles are not eligible.
• Experience in horizontal cold forging machines is preferred, especially in automotive fasteners manufacturing.