Satellite AIT Engineer -Mechanical

Job Description: Satellite AIT Engineer-Mechanical

Company Overview:

At Cosmoserve Space, we are pioneering a cleaner, more sustainable future for space exploration through innovative technology focused on active debris removal. Our mission is to safeguard the orbital environment by developing high-tech, cost-effective solutions that lead the market in addressing the growing challenge of space debris. With a passionate team of experts and a commitment to cutting-edge engineering, Cosmoserve is driving the next generation of responsible space activities, ensuring the cosmos remains accessible for future missions.

Position:Satellite AIT Engineer-Mechanical

Location: Hyderabad, Telangana

Employment Type: Full-Time

Reports To: Lead – AIT

Job Summary:

Responsible for assembling satellite hardware, integrating mechanical subsystems, and verifying that the spacecraft by ensuring everything fits and functions flawlessly. One should run rigorous testing — vibration, thermal vacuum, functional, and performance checks — to make sure each satellite can survive the extreme conditions of launch and space.

Key Roles & Responsibilities:

1. Mechanical Assembly and Integration

• Assemble satellite structures, panels, brackets, mechanisms, payloads, and subsystems.
• Integrate mechanical, thermal, and sometimes electrical components into the spacecraft.
• Install bearings, encoders, fasteners, and flight hardware according to engineering drawings.
• Perform structural bonding and adhesive operations.

2. Satellite Build Activities

• Build spacecraft modules and subassemblies.
• Route and secure harnesses, cables, and mechanical interfaces.
• Use Mechanical Ground Support Equipment (MGSE) for handling satellite hardware safely.
• Support final spacecraft integration before environmental testing and launch.

3. Testing and Verification

• Conduct qualification and acceptance tests.
• Support vibration, shock, acoustic, thermal-vacuum (TVAC), mass properties, appendage deployment test, propulsion leak check and mechanical load testing.
• Install test instrumentation and sensors.
• Verify that the spacecraft meets launch load design and mission requirements.

4. Design of Tooling & Fixtures

• Developing requirements, designs, and ongoing support for mechanical ground support equipment (GSE), and supporting the management of inventory of tools, GSE, and flight and non-flight spacecraft components.
• Design, develop and maintain tooling and fixtures required for satellite Assembly & integration.
• Test Fixtures identification along with designers as per requirements and procuring the same.

5. Quality Assurance and Inspection

• Perform first-level quality inspections.
• Verify torque values, alignments, dimensions, and assembly correctness.
• Ensure compliance with aerospace standards and cleanroom procedures.
• Identify and report non-conformances or hardware issues.

6. Documentation and Reporting

• Create and maintain assembly records and test reports.
• Update integration logs and configuration documentation.
• Follow work instructions, engineering drawings, and procedures.
• Support preparation of integration and test plans.

7. Troubleshooting and Problem Solving

• Diagnose assembly and integration issues.
• Support root-cause analysis during testing failures.
• Work with design, systems, electrical, and manufacturing engineers to resolve anomalies.

Minimum Qualifications:

B.E./B.Tech in Mechanical or Aerospace Engineering with 2-3 years of hands on experience handling End-to-End mechanical AIT for Nano, Micro and small satellites.

Required Skills:

Core Technical Skills

• Satellite structure assembly and integration
• Mechanical drawing interpretation
• CAD tools such as:
• SolidWorks
• CATIA
• Siemens NX
• Tolerance analysis and precision measurements
• Fastening, bonding, torqueing, and MLI (Multi-Layer Insulation) installation
• Alignment and metrology techniques
• MGSE (Mechanical Ground Support Equipment) handling

Testing Knowledge

• Vibration & Shock testing
• Acoustic testing
• Thermal vacuum (TVAC) testing
• Mechanical verification and qualification testing

Tools & Equipment

• Callipers
• Micrometres
• Laser trackers
• CMMs (Coordinate Measuring Machines)
• Alignment fixtures and handling tools