FULLTIME
Research Engineering Professional

Blue Star
Not specified · onsite · Posted 12d ago
Sourced from
Undisclosed4–5 yrsfulltimeNot specified
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Section · 01
About this role
Job Summary
The NPD Projects System Integrator (Room AC) will be responsible for leading the end-to-end design integration, prototyping, testing, and transition of new Room Air Conditioner (RAC) platforms from concept to mass production.
Responsibilities - New Product Development (NPD) System Integration Own the system integration of Room AC units (Window/Split), ensuring structural integrity, optimal airflow, and aesthetic alignment.
- Apply DFM (Design for Manufacturing) and DFA (Design for Assembly) principles during the early design stages to minimize production bottlenecks.
- Lead and execute DFMEA (Design Failure Mode and Effects Analysis) sessions to identify risk, implement mitigation plans, and capture lessons learned.
- Mockup, Prototyping CFT Inspection Supervise the fabrication of mockups and engineering prototypes for physical verification.
- Coordinate Proto CFT (Cross-Functional Team) Inspections and assembly trials to evaluate fitment, component clearances, and harness routing.
- Document and track prototype build issues, driving root-cause analysis for any interference or assembly deviations.
- Psychrometric Lab Testing Validation Collaborate with the performance team to schedule and oversee Psychrometric Lab Testing (Capacity, EER/ISEER, Max Operating Conditions).
- Analyze test data against target specifications and troubleshoot system-level performance gaps (e.g., airflow bypass, sweat/condensate issues).
- New Part Development Quality Support Support the sourcing team in New Part Development, providing technical clarity to vendors for plastics, sheet metal, and outsourced electrical components.
- Assist QA in component verification, ensuring part-readiness for QA Clearance Support prior to pilot builds.
- Pilot Trials Project Execution Develop and manage comprehensive Project Scheduling timelines using Gantt charts or project management software to ensure critical milestones are met.
- Lead Pilot Trial Execution on the manufacturing line, monitoring first-run assembly processes.
- Own the Pilot Lot Observation Closure process, ensuring all assembly, quality, and performance snags are resolved before final tooling kickoff.
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Section · 02
Skills
QAPrototypingNPDPrototypemockupsapache airflowRACMass ProductionNew Part DevelopmentProject ManagementQuality AssuranceResearchNew Product DevelopmentFabricationManufacturingPhysical VerificationProject Execution
Section · Company
About Blue Star

Blue Star
Consumer Electronics & Appliances
3.6k+
employees
1943
83 years old
Mumbai, Maharashtra
India
About
Blue Star Limited is India’s leading air conditioning and commercial refrigeration company with over eight decades of experience in providing expert cooling solutions.
Industries
Consumer Electronics & AppliancesConsumer goodsManufacturingElectronics
Employee ratings
2,641 reviews
4.1/ 5
Culture
3.9
Career growth
3.4
Work-life
3.8
Employees rate it well for
Work Culture249Work Life Balance210Salary200Senior Management165Work Environment154
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