Repair Engineering Lead

ROLES AND RESPONSIBILITY:

• Develop new repairs for commercial engine components by utilizing conventional or innovative repair techniques.
• Evaluate engine component damages reported by customer/airline to develop repair schemes and coordinate with engine manufactures for timely approval of repair schemes.
• Evaluating the cost advantage between repairing a part & buying a new part and ensuring cost savings for airline customer.
• Developing repair technical data on engine components at On-Wing, AOG level like Borescope Blending, Chasing of threads, Adhesive fill and Touch up repairs on composite parts.
• Evaluating service bulletins (SB), Airworthiness Directives (AD), etc issued by aircraft/engine manufactures.
• Creating Substantiation Memo documents and Instructions for Continued Airworthiness (ICA’s) in accordance with FAA code of federal regulations for applicable repair scheme.
• Co-ordination with other disciplines like IPT leads, Structures, Design, Metallurgy, Standard Practices and Customer Technical Support in evaluating the repair technical data.
• Performing quality checks to improve the quality of the product within on-time schedule with first time acceptance and customer satisfaction.

SKILLS / COMPETENCE:

Must have:

• B.E/B.Tech in Mechanical Engineering or equivalent
• 9 - 14 Years of experience in repair development engineering
• Ability to conduct technical reviews of repair tasks before submitting to customer.
• A good team player, people leader who can work well under pressure or in stressful and demanding situations or environments.
• Well aware of Aircraft /Aero Engine components and functional details along with their operation procedures.
• Good at understanding in various repair processes (e.g Machining, Thermal spray coating/plating, Welding, Paint, NDT & Cleaning) & Engineering drawings.
• Having good knowledge on GD&T and ASME Y14.5 1994 standards.
• Effective communicator and should have the ability to lead client discussions with all stakeholders on Technical subject related and take decisions accordingly.
• Competent in MS office applications.
• Ability to train, mentor and control the new joiners in the team.

Desired:

Worked with Aero Engine OEM (RR or GE)

Roles and Responsibilities
As a Repair Development Engineer(RDE), you will be performing various routine tasks includes but not limited to the development of repair processes for various commercial gas turbine engine components under general supervision and will ensure that the conduct of such tasks is in line with the latest standards. Involves answering airline customer’s request on their technical queries related to maintenance and repair of their engine fleet. Need to evaluate repair feasibility for the engine run distressed parts and return the part to airworthiness condition by developing detailed repair schemes. Need to get necessary repair approvals by creating proper substantiation memos for repair schemes developed which involves interacting, discussing and participating with various disciplines in order to get the developed repair scheme/process approval.