Quality Incharge - Biogas

Job Purpose

Responsible for implementing and maintaining QA/QC systems for the biogas plant, ensuring that civil, mechanical, electrical, piping, equipment installation, fabrication, commissioning, and plant operations comply with approved specifications, drawings, standards, and quality requirements.

Key Responsibilities

1. QA/QC Planning: Develop and implement project/plant-specific QA/QC plans, inspection procedures, ITPs, checklists, and quality documentation.
2. Material Inspection: Inspect and verify incoming materials, equipment, piping, structural components, electrical items, and consumables against approved specifications and purchase requirements.
3. Construction Quality: Monitor civil, structural, mechanical, piping, welding, electrical, and instrumentation works to ensure compliance with approved drawings, specifications, and applicable standards.
4. Biogas Equipment Quality: Ensure quality of installation and alignment of digesters, gas holders, pumps, compressors, mixers, blowers, scrubbers, boilers/CHP systems, and other process equipment.
5. Inspection & Testing: Coordinate and witness inspections, hydro/pneumatic tests, welding inspections, NDT, pressure tests, electrical tests, equipment trials, and commissioning-related quality checks.
6. Non-Conformance Management: Identify quality deviations, raise NCRs, coordinate root-cause analysis and corrective/preventive actions, and ensure timely closure.
7. Documentation & Records: Maintain inspection reports, test certificates, material certificates, calibration records, weld/NDT records, checklists, NCRs, punch lists, and quality dossiers.
8. Audits & Compliance: Conduct internal quality audits and ensure compliance with applicable IS/ISO/API/AWS/ASME standards, statutory requirements, approved project specifications, and company QA/QC procedures.
9. Commissioning & Handover: Support pre-commissioning and commissioning activities, close quality punch points, verify as-built documentation, and prepare final QA/QC dossiers for plant handover.