MUMBAI · FULLTIME
Quality Engineer
Apraava Energy
Mumbai · onsite · Posted 4d ago
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Section · 01
About this role
- Implement Manufacturing Quality Plans and Inspection & Test Plans for Tower, Nacelle & Hub, and Blade.
- Ensure compliance with WTG OEM guidelines, approved drawings, technical specifications, applicable standards, and project quality requirements.
- Review supplier quality procedures, inspection formats, and manufacturing documentation.
- Conduct routine visits to manufacturing facilities and prepare audit/inspection reports.
- Monitor manufacturing activities to ensure compliance with approved MQP/ITP and quality requirements.
- Coordinate with all stakeholders and suppliers to ensure timely completion and delivery of materials as per the project schedule.
- Conduct WTG final inspections and punch-point verification prior to dispatch.
- Ensure that the Quality Dossier is complete and complies with project requirements.
- Maintain and monitor punch-point closure reports.
- Strong knowledge of heavy fabrication and welded structure inspection, preferably WTG tubular towers.
- WPS, PQR and Welder Qualification/Welding Performance Qualification requirements.
- SAW, SMAW and GMAW/MIG/MAG welding processes, as applicable.
- Plate cutting, rolling, fit-up, longitudinal and circumferential welding.
- Visual weld inspection, UT, MPT/PT test and evaluation of NDT reports.
- Alignment, roundness, straightness, Flange inspection and ovality of tower sections.
- Welding consumables, storage and handling practices.
- Blasting, painting/metallizing and Dry Film Thickness (DFT) inspection.
- Final inspection, punch-point verification and tower-section release.
- Inspect Nacelle assemblies, including the main frame, yaw system, gearbox, generator, brake system, coupling, cooling system, lubrication system, gear oil system, sensors, and associated assemblies.
- Inspect Hub assemblies, including the pitch system, pitch bearings, power cabinets, control cabinets, sensors, and associated mechanical and electrical components.
- Conduct dimensional inspection of critical interfaces, mounting surfaces, shaft alignment, coupling alignment, bolt-hole patterns, and other critical dimensions as per approved drawings and specifications.
- Inspect fasteners, bolt grades, tightening torque/tension records, and traceability.
- Witness and verify Nacelle and Hub functional testing and review the corresponding test reports.
- Conduct Blade dimensional and visual inspections and identify any manufacturing defects, damages, or abnormalities.
- Verify Blade type, serial number, manufacturing records, material traceability, and compliance with approved material specifications.
- Review and verify the complete Nacelle, Hub, Tower and Blade Quality Dossier, including material certificates, process records, inspection reports, test reports, and traceability records.
- Maintain inspection and test records.
- Raise NCRs for any identified deviations from approved requirements.
- Review the root cause analysis and corrective action proposed by the supplier.
- Verify the implementation and effectiveness of corrective actions.
- Verify rectification and ensure timely closure of NCRs.
- Prepare resolution plans and follow up on the closure of all open NCRs.
- Monitor the status of open NCRs and maintain the NCR closure tracker
- Adopt digital quality tools, non-conformance tracking systems, and real-time quality data analytics.
- Conduct regular training and awareness programs on quality standards, root cause analysis (RCA)
- Promote a culture of zero-defect and first time-right execution
- Monitor & Update NCR, SNAG, Vendor Inspection on Wrench Portal.
- Provide quality assurance reports to internal management, clients, and lenders.
- Showcase quality credentials through audit clearances, and compliance records.
- Essential: 8 + Year experience with B.E./B. Tech in Mechanical Engineering from a recognized university. NDT certification is mandatory with Min 4 Years of experience, ASNT Level II/Level III in relevant methods such as UT, MPT, PT, VT experience, preferably ASNT-III.
- Preferred Certifications: ISO 9001:2015 Lead Auditor or QA/QC certification. RCA - CAPA & 8D. Six Sigma Green Belt.
- Technical Skills o Strong knowledge of Nacelle, Hub, Blade and tower quality requirements. o Strong knowledge of NDT tests such as UT, MPT, PT, VT experience. o Familiarity with Indian Standards (IS), IEC, and relevant standard/guidelines. o Ability to interpret engineering drawings, method statements, and ITPs. o Experience in tower fabrication, inspection and Quality documentation.
- Quality Management Skills o Hands-on experience in preparing and implementing QAP, ITP, and method statements. o NCR/CAPA management and root cause analysis. o QA/QC documentation and dossier preparation for handover.
- Soft Skills o Strong coordination and stakeholder management (EPC contractors, OEMs, client inspectors). o Clear communication, both verbal and written, for reporting and inspection notes. o Problem-solving and proactive issue prevention. - Ability to work under tight deadlines and remote site conditions.
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
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Section · 02
Skills
Section · Company
About Apraava Energy
Apraava Energy
Power
201-500
employees
2002
24 years old
Mumbai, Maharashtra
India
₹16.4L PA avg
Avg at Apraava Energy
About
Apraava Energy is an integrated energy solutions provider, jointly owned by the CLP Group —one of the largest investor-owned power businesses in Asia and Caisse de dépôt et placement du Québec (CDPQ) —a global investment group. Founded in 2002, Apraava has evolved from being a single-asset company to a forward-looking, climate-conscious organisation. Our portfolio comprises 3,150 MW of installed
capacity which includes 924 MW of wind and 250 MW of solar energy projects across seven states, a 1320 MW coal-fired super critical power plant and two power transmission assets. We have also forayed into Advanced Metering Infrastructure (AMI) business and will install around 3 million smart meters in Assam and Gujarat.
The company aims to invest in low-carbon growth areas, including renewable energy, power transmission and distribution, as well as other non-generation, customer-focused energy businesses. Apraava Energy is among the handful Indian power sector companies to commit to the SBTi and only the second in the sector to have them validated.
We want to create a future that will accelerate India’s clean and green vision. We are committed to building a legacy that our future generations will cherish and nurture.
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10 reviews
Culture
4.8
Career growth
3.0
Work-life
4.8
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