Quality Assurance Manager

Job title : Quality Assurance Manager Department : Quality

Tasks / Roles and Responsibilities 1. Project Quality Planning & Execution

• Participate in pre-order, post-order, and feasibility reviews to ensure quality requirements are defined and achievable
• Prepare Quality Assurance Plans (QAP), Inspection Test Plans (ITP) where not available
• Define and issue Technical Delivery Conditions to procurement team
• Ensure implementation of codes & standards (ASME, ASTM, API, ISO 3834, EN 1090, etc.) 2. Documentation & Process Control
• Prepare, review, and approve SOPs / Work Instructions for critical activities
• Ensure proper documentation from raw material stage to final inspection
• Monitor traceability, WPS, PQR, WPQR, material certification, and test reports
• Maintain MIS reports, dashboards, and quality records 3. Welding, NDT & Inspection Management
• Oversee welding activities, weld mapping, WPS/PQR qualification
• Ensure NDT compliance (RT, UT, PT, MT) as per standards
• Monitor PWHT, hardness testing, PMI, hydro testing
• Control weld repair rate and drive reduction initiatives 4. Non-Conformance & Complaint Handling
• Handle internal NC and customer complaint reviews with cross-functional teams
• Perform root cause analysis (RCA) and ensure CAPA implementation
• Track and ensure timely closure of non-conformities 5. Audit & Compliance Management
• Conduct daily shop floor audits and raise non-conformities
• Handle internal audits and IMS audits (ISO 9001, 14001, 45001)
• Coordinate customer audits, TPI inspections, and certification audits
• Ensure readiness for new certifications and surveillance audits 6. Supplier & Vendor Quality Management
• Perform supplier evaluation and re-evaluation
• Conduct vendor audits and capability assessments
• Monitor supplier performance and vendor rating system 7. Calibration & Quality Systems
• Ensure calibration of measuring and testing equipment
• Maintain compliance with IMS standards and quality systems
• Identify quality risks and opportunities and implement mitigation plans 8. Customer & Stakeholder Management
• Coordinate with customers, consultants, and third-party inspectors
• Handle customer feedback and perception analysis
• Ensure customer satisfaction and compliance to requirements 9. Team Management & Training
• Guide QA/QC team, inspectors, and engineers
• Conduct training programs on quality standards, welding, and inspection
• Drive quality culture, 5S, Kaizen, and continuous improvement initiatives Job requirements (education, experience, additional qualifications)

Education :

• Diploma / Bachelor’s or Master’s Degree in Mechanical / Production / Manufacturing Engineering

Experience:

• Diploma: 15+ years OR
• BE / B.Tech: 10+ years
• Strong experience in heavy fabrication, boilers, pressure vessels, piping, oil & gas projects

Mandatory Skills:

• Strong expertise in Welding, Fabrication, NDT & Inspection
• Certifications: ASNT Level II (RT, UT, PT, MT), CSWIP / CWI
• Knowledge of ASME Codes, ISO 3834, EN 1090, APQP, PPAP
• Experience in QA documentation, audits, vendor quality, and customer coordination
• Strong root cause analysis, SPC, and problem-solving skills

Preferred Skills:

• Lead Auditor Certification (ISO 9001 / 14001 / 45001)
• Exposure to international projects (Oil & Gas / Power / Refinery)
• Six Sigma / Lean / 5S implementation
• Strong communication in Tamil, English, Hindi

KPIs:

• Reduction in customer complaints & rework
• On-time closure of NCs
• Audit compliance rate (Internal & External)
• Improvement in First Pass Yield (FPY)
• Reduction in weld repair rate & rejection
• Supplier quality performance improvement
• Customer satisfaction score 📩 Interested candidates can share their resume to

hr@velmurugan.in 📞 Contact: 98427 56547