QC Assistant Manager or Deputy Manager-Textiles, Nagpur

Role : Asst.Mngr-QC

Company Name : Visaka Industries Ltd

Manufacturing Product : Polyester & Viscose yarn

Location: Mouda, Nagpur,

Accountability

Responsible for the overall Quality Control function of the Textile Division Nagpur, covering quality systems, certifications, 5S, testing, raw-material inspection, process quality, finished-goods quality and customer complaint analysis.

Key Responsibilities

• Monitor and analyze raw material, process, yarn and finished-goods test reports, identify deviations and ensure timely corrective actions.
• Ensure all testing instruments and equipment are calibrated and maintained in working condition; coordinate with maintenance/service engineers for breakdowns and calibration.
• Review shift logbooks, previous-shift activities and allocate work to QC staff as per the daily schedule.
• Conduct regular plant rounds and quality checks covering machines, card web quality, draft zones, winding systems, tension, spindles and other critical parameters.
• Identify abnormal quality variations at machine/spindle level and coordinate with Production and Maintenance for immediate corrective action.
• Prepare daily comparative quality reports for new lots against previous lots and ensure all parameters meet defined mill standards.
• Monitor QCD studies, special trials, R&D samples and quality improvement studies and maintain records for long-term analysis.
• Prepare and maintain export and domestic customer test reports, test certificates and other quality documentation as required.
• Analyze customer complaints, including fabric/yarn samples, prepare complaint analysis reports and coordinate corrective actions with concerned departments.
• Monitor shade variation and Delta E values and take decisions on acceptance, segregation or further processing of doubtful material.
• Monitor quality of material from breakdown machines, segregate affected material and maintain records to identify recurring machine-related problems.
• Prepare and execute half-yearly machine audit schedules from Blow Room to Winding, submit audit reports and ensure closure of observations.
• Ensure compliance with Quality Systems, 5S and applicable standards/certification requirements.
• Guide, coach and develop subordinate QC staff through technical training, performance evaluation and competency improvement programes.
• Maintain proper records of training programes and coordinate with HR for documentation.

Key Authority

• Approve/pass lots within defined quality limits.
• Stop spindles, deliveries or machines where quality correction is required.
• Communicate quality results and parameters to internal departments and Head Office.
• Issue yarn test certificates for customer dispatches.
• Call authorized service engineers for troubleshooting/calibration under AMC.
• Issue required spares from Stores and provide minor work/discipline-related warnings.

Key Interfaces

Internal: R&D, Production, Mixing, RMD, Maintenance Process/Electrical/Mechanical, Stores, Packing and other plant functions.
External: Testing-equipment suppliers, calibration/service agencies and technical partners.

Job Dimensions

Manpower | Quality Testing Instruments | Fibre & Yarn Materials | Quality Systems & Certifications | Machine Audits | Customer Quality & Complaints

Preferred candidate profile