QA, QC, PPIC Professional

Department: QA/QC cum PPIC

• Testing of Raw Material, Packing Material, Finished Goods, Outsourced Products & completing within stipulated time assigned.
• Maintaining documentation of the test results in standard format & reporting to superior.
• Maintaining all test procedures and Standards for Incoming material and Outgoing material.
• Taking part actively in 5S.
• Maintaining test equipments for correct results.
• Adhering with the Ecology, Health and Safety (EHS) norms of the organization.
• ISO 9001 related documentation.
• Timely reporting the management as & when required regarding any Change in raw material, process of production, Test reports etc.. if gets changed from Coating and Converting Department.
• Preparing Costing parameters and helping in BOM documents.
• Assist the Production head in technical terms of new product development. PM / Compression reports and necessary test results.
• Ensure quality of products/process to enhance customer satisfaction and testing of all outgoing goods before dispatch.
• Develop and manage quality systems-Regular Audits (Internal).
• Reduce cost of poor quality at incoming, in process and outgoing stage.
• Evaluating current production and manufacturing efficiencies, Implementing product/ manufacturing specification.
• Generate product data sheets and MSDS specifications.
• Make process and System to reduce rejection and Wastage during the production.
• Researching industry technicalities and compliance regulations.
• Handle Rejection / Objection from Customer for dispatched material and help sales/mktg team for technical points and if required to visit customers and suppliers for solving the issue.
• Make CAPA reports for each rejection and Problem in Coating and Converting Department.
• Help machine operators/ technician while operation or maintenance of CNC /PLC - Electronic driven machine.
• Looking after running production and take appropriate action in case of any discrepancies.
• Major involvement in cost cutting planning (overall reduction of 10% annual target).
• Training of workers of all departments (technical machine training) for reducing wastage & rejection.

• Analysis of sample with All input data Application / Surface details.
• Make Data.
• Make equivalent samples with test reports.
• All test parameters as per Customers need or as per standard Specification has to Carry.
• After approval from QC and make Costing Sheet with BOM ( BILL OF MATERIAL).
• Prepare Costing sheet for approval to management.
• Finally Selling price need to decide as per total qty, wastage factors and risk factor ( rejection).

• Improve Complaint handling system.
• Update technical specification with customer.
• Quick and time bound approvals for all product.
• Carry out innovative Joint project with customer.
• Control point: No of sales return.

• Develop QC process chart in all areas.
• Establish process condition and QA systems.
• Improve statistical interpretations in all Analysis.
• Establish measurement uncertainties.
• Establish inter lab correlation with customer.
• Control point: process capability.

• Ensure upstream QA in new project and products.
• Establish commercial service quality.
• Create system for Relationship quality.
• Establish system for vendor Quality.
• Establish and maintain change control.
• Establish system for Deliveries.
• Integrate management system.
• Ensure compliances of all QMS.
• Control point: vendor Quality rating.

• Plan and carry out design validation.
• Ensure inspection and analytical support during scaling up.
• Approve new product and process through designed experimentation.
• Enter into agreement with customers on specification.
• Plan, Coordinate and get customer approval for new products / process.
• Control point: on time customer approvals.

• Facilitate officers and business process on problem solving.
• Bring in system approach in business process.
• Review TQM progress and propose ideas for further improvements.

• Establish system to develop new vendor.
• Establish system for continuously improving the capability of vendors.
• Review vendor performance and recommend on future plans.
• Establish system for speedy approval of alternative / new materials.
• Control point: process capability with alternative raw materials.

• Create a robust system through study of all units systems.
• Explore the effects of the new system with other units.
• Carry out pilot studies with the proposed system.
• Review with other units and implement in all units.
• Establish audits for maintaining the system implemented.

• Gain domain & statistical and knowledge by carrying out silver level projects.
• Understand the relationship of product characteristics VS end product performance.
• Train the team on new developments.
• Empower people through improved daily management.

• Planning & Organizing Production Schedules.
• Assessing Job to workers as per requirement & maintain records of Production of all Machine operators.
• Re-negotiating timescales or schedules as necessary.
• Selecting, Ordering & Purchasing Materials (Raw materials/semi-finished goods).
• Organizing the repair & routine maintenance of production equipment (all machine).
• Liasion with buyers, marketing & sales staff.
• Be the one point of contact for Dispatch, Logistics Team & Stores for every production related query.
• Should be well efficient in reporting & daily share the Production & planning sheet to the Admin/Customer Support team along with sharing the daily production report of each machine.
• Should be able to handle workers & staff problems.
• Handling all government or Municipal Corporation Department.
• Maintenance of Fuel & Electricity of Plant.
• Recruitment of workers/ Production Dept.