Project Manager E&I

Role & responsibilities

Project Manager Electrical, Automation & Instrumentation

Qualification: BE Electrical, BE IC

Experience: 12-15 Years
Industry Preference: Solar Glass, Float Glass, Steel, Cement, Power Plant, Petrochemical, Process Industry, EPC Projects

Role Objective

Lead complete electrical, instrumentation and automation activities from concept engineering, procurement, installation, commissioning, startup, plant handover, operation support, shutdown planning, fault-finding, team development and system reliability improvement for a Solar Glass Manufacturing Plant.

Key Responsibilities

1. Power Distribution & Substation Systems

• Electrical load calculation and power planning
• SLD (Single Line Diagram) preparation and review
• Switchyard / Grid connectivity coordination
• GIS / AIS substation systems
• Power transformers and distribution transformers
• HT & LT power distribution systems
• MCC, PCC and VFD panels
• Panel rooms and distribution rooms
• Bus duct systems

2. Electrical Infrastructure

• Cable sizing and route planning
• HT & LT cable installation
• Cable tray and trench design
• Earthing and lightning protection systems
• Industrial and outdoor lighting systems
• Electrical utility network development
• DG synchronization systems

3. Backup Power Systems

• DG Set selection and installation
• UPS system selection and sizing
• Battery banks and charger systems
• Critical load management
• Emergency power systems

4. Automation & Control Systems

• PLC systems
• DCS systems
• SCADA systems
• HMI development and commissioning
• Network architecture review
• Control room setup
• Field instrumentation integration
• Process interlocks and safety systems

5. Instrumentation Systems

• Instrument selection and specification
• Flow, pressure, temperature and level instruments
• Control valves and actuators
• Gas analyzers and utility instrumentation
• Calibration systems
• Instrument air interface understanding
• Loop checking and commissioning

6. Furnace & Production Line Utilities

• Furnace electrical systems
• Burner Management System (BMS) coordination
• Rolling machine electrical systems
• Annealing Lehr drives
• Deep processing line electrical systems
• Utility package electrical integration

7. Engineering & Procurement

• Technical Specification preparation
• BOQ Preparation
• RFQ Preparation
• Technical Bid Evaluation (TBE)
• Technical Evaluation Report (TER)
• Vendor Identification & Finalization
• Cost Estimation and Budgeting
• Technical and Commercial Negotiation
• Project Scheduling and Monitoring

8. Project Execution & Commissioning

• Installation supervision
• Contractor management
• Quality inspections
• Testing and commissioning
• Energization planning
• Factory Acceptance Test (FAT)
• Site Acceptance Test (SAT)
• Startup support and handover

9. Plant Operation & Maintenance

• Shutdown planning and execution
• Root cause analysis
• Breakdown troubleshooting
• Preventive and predictive maintenance
• Reliability improvement projects
• Spares planning and inventory control
• Electrical safety compliance

10. Team Development

• Maintenance team formation
• Technician hiring and training
• SOP preparation
• Skill development programs
• Operational readiness planning

Technical Knowledge Required

• SLD Preparation & Review
• Load Flow Understanding
• Transformer & Switchgear Selection
• HT/LT Distribution Systems
• GIS/AIS Substations
• PLC, DCS, SCADA
• Instrumentation & Process Control
• Electrical Safety Standards
• AutoCAD Electrical
• ETAP (Preferred)
• MS Project / Primavera
• Electrical Estimation & Costing

Key Requirement:

Candidate should be capable of independently handling complete electrical, instrumentation and automation packages from engineering, estimation, procurement, vendor finalization, installation, commissioning, startup, plant handover, operation support, troubleshooting, shutdown management and team development for a Greenfield Solar Glass Manufacturing Project.

CTC: Best in the Industry

Preferred candidate profile