Production Workman

Role: Production Workman/Operator

Job Purpose :

To safely and efficiently execute batch manufacturing activities as per approved SOP, process parameters, food safety requirements, and quality standards, ensuring right-first-time production, accurate documentation, and timely batch completion.

1. Batch Manufacturing

• Execute batch manufacturing activities as per approved SOP& process instructions.
• Perform accurate raw material identification, verification, weighing/charging, pouring, mixing, heating, processing & packaging as per defined parameters.
• Ensure the correct sequence, quantity, temperature, time, mixing speed and other critical process parameters are followed.
• Ensure proper packing/filling in approved packaging materials such as jerry cans, AL/Coex bags, CFCs, etc.
• Follow FIFO/FEFO and material traceability requirements as applicable.
• Stop the process and immediately inform the Shift In-charge in case of any material mismatch, process deviation, equipment abnormality, or quality concern.

2. Quality & Food Safety

• Follow all requirements to ensure right-first-time batch manufacturing.
• Understand and comply with basic HACCP, CCP/OPRP, GMP, FDA, AIB and food safety requirements.
• Perform and record CCP/OPRP and other required process checks at the defined frequency.
• Maintain proper product and material identification to prevent mix-up, contamination and cross-contamination.
• Immediately report any quality, food safety or process deviation.

3. Material Management

• Coordinate with Warehouse for timely availability of required raw materials.
• Ensure all required RM is arranged in the designated bin/trolley before batch execution.
• Verify material name, code, batch/lot number, quantity and status before use.
• Ensure proper handling, storage and return of unused materials.

4. Cleaning, Sanitation & CIP

• Follow approved procedures for cleaning and sanitizing vessels, tanks, fillers, containers, utensils, equipment and production areas.
• Execute and monitor CIP processes as per defined SOP and parameters.
• Ensure cleaning records are completed accurately.
• Maintain required hygiene and prevent contamination during batch manufacturing.

5. Documentation & Compliance

• Complete BMR, CCP, pre-batch/pre-manufacturing checks, in-process checks and post-batch documentation accurately and on time.
• Ensure all entries are accurate, complete and traceable.
• Never make unauthorized corrections or backdated entries.
• Immediately communicate any documentation gap or process non-adherence to the Shift In-charge.

6. Safety

• Follow 100% safety compliance and use required PPE.
• Follow safe practices for handling chemicals, hot materials, equipment and moving materials.
• Report unsafe conditions, near misses, incidents and equipment abnormalities immediately.
• Do not operate equipment without required authorization/competency.

7. Equipment & Shop Floor

• Operate production equipment only after required training/qualification.
• Perform basic equipment checks before and during operation.
• Report abnormal equipment conditions and support TPM activities.
• Maintain 5S, housekeeping and visual management standards in the assigned area.

8. Material Handling

• Safely handle and move pallets, drums, bags and other materials using approved material-handling equipment.
• Follow manual handling requirements and safe lifting practices.
• Maintain proper identification and segregation of materials.

9. Teamwork & Communication

• Work closely with Shift In-charge, Section Head, Quality, Warehouse, Engineering and Planning to ensure smooth batch execution.
• Participate in shift handover and communicate pending activities, abnormalities and deviations.
• Support other team members as required while maintaining process discipline.