Production Incharge - CCR (Aluminium Wire Rolling Mill)

Company Description

Palriwal Industries Private Limited is a diversified manufacturing company based in Jharkhand, India. Established in 2000, the company has steadily expanded its manufacturing capabilities, product portfolio, and market presence.

PIPL is a major supplier of Coal Tar Pitch and allied by-products across India. The company has also established a modern, state-of-the-art facility for manufacturing aluminium and aluminium-alloy wire rods and electrical conductors.

The facility is approved by leading organizations and power utilities, including PGCIL, NTPC, GETCO, BSPTCL, various State Electricity Boards, and DISCOMs. PIPL offers professionals an opportunity to join a growing, quality-driven organization recognized for its manufacturing capabilities, technical expertise, and commitment to operational excellence.

Role Description

Palriwal Industries Private Limited is seeking an experienced Production Incharge – CCR (Aluminium Wire Rod Rolling Mill) for a full-time, on-site position at its manufacturing facility in Ranchi, Jharkhand.

The Production Incharge will be responsible for managing the day-to-day operations of the Continuous Casting and Rolling (CCR) section and ensuring the safe, efficient, and consistent production of aluminium and aluminium-alloy wire rods.

The candidate must have hands-on experience in producing different grades of aluminium and alloy wire rods, including 8176, AL59, EC Grade, 6210, STAL, and other specialized grades. The candidate should possess a thorough understanding of the process controls and metallurgical requirements applicable to each grade.

Key Responsibilities

• Plan, execute, and monitor daily, weekly, and monthly production schedules.
• Manage the complete CCR process, including melting, alloy preparation, metal treatment, casting, rolling, cooling, coiling, and finished-product handling.
• Ensure the production of wire rods in grades such as 8176, AL59, EC, 6210, STAL, and other aluminium and alloy grades as per applicable specifications.
• Control critical process parameters to achieve the required chemical composition, electrical conductivity, tensile strength, elongation, surface finish, dimensional accuracy, and other specified properties.
• Supervise operators, technicians, and shop-floor personnel across production shifts.
• Coordinate with the Quality, Maintenance, Stores, Purchase, and other departments to ensure uninterrupted production.
• Troubleshoot casting, rolling, coiling, furnace, and other process- or equipment-related issues.
• Optimize production output, machine performance, yield, energy consumption, and overall operating efficiency.
• Monitor metal recovery, raw-material consumption, process losses, rejection, scrap generation, and wastage.
• Ensure adherence to approved SOPs, quality-management systems, safety procedures, statutory requirements, and applicable product standards.
• Maintain production records, process-control data, shift reports, material-reconciliation statements, downtime records, and management reports.
• Conduct root-cause analysis and implement corrective and preventive actions for process deviations, equipment failures, and product-quality issues.
• Lead continuous-improvement, productivity-enhancement, cost-reduction, and process-optimization initiatives.
• Train, guide, and develop operators and production personnel to strengthen technical capabilities and operational discipline.

Qualifications and Experience

• Diploma or bachelor's degree in Metallurgical, Mechanical, Electrical, Production Engineering, or a related discipline.
• Substantial hands-on experience in operating or managing an aluminium Continuous Casting and Rolling mill.
• Proven experience in successfully producing multiple grades of aluminium and alloy wire rods, including 8176, AL59, EC Grade, 6210, STAL, and other specialized grades, is essential.
• Strong knowledge of aluminium melting, alloying, degassing, filtration, grain refinement, casting, rolling, cooling, and coiling processes.
• Sound understanding of the chemical, metallurgical, mechanical, and electrical properties required for different wire-rod grades.
• Ability to identify and resolve issues relating to surface defects, cracks, inclusions, dimensional variation, conductivity, tensile strength, elongation, coil formation, and other quality parameters.
• Strong production planning, shop-floor management, shift management, and problem-solving capabilities.
• Working knowledge of ISO-based quality-management systems, process inspection, applicable product standards, and industrial safety practices.
• Experience in managing production teams and coordinating effectively with Quality, Maintenance, Stores, and senior management.
• Strong leadership, communication, documentation, and analytical skills.
• Ability to work in an industrial environment and manage rotational shifts as required.
• Proficiency in basic computer applications and production-related documentation and reporting.
• Experience in an aluminium wire rod mill or aluminium conductor manufacturing facility will be strongly preferred.