Production Engineer

Main Accountabilities

1. To look after the complete manufacturing processes as per SOPs defined from initial process to the final output .(Drawing/stranding/Insulation /Laying/Inner Sheathing/Armoring/Outer sheathing/Rewinding /Curing etc.)

2. Need to ensure quality output as per the product technical datasheet/ Design sheet as guided by the specification standards.

3. To maintain and ensure safe workplace environment and conditions . Focus on the safety of all the colleagues and subordinates.

4. Maintain a clean and tidy shop floor by implementing 5S practices .

5. Adherence/Implementation of the production plan for on time delivery to the customer.

6. Arrange all the materials , tools and equipment for the smooth production process in a systematic manner.

7. Need to maintain the machines/equipments in very good working conditions .

8. Control the waste generation(Scrap)in the process as per target limits defined by the management and improve further.

9. Working on continual improvement is his field of responsibility. Suggest poka-yoke to avoid repetitive errors by upgrading or low-cost automation on the machines wherever possible.

10. Ensure the consistency (reproducibility & repeatability of the product) to avoid any variation in the finished product via standardization of the SOP and work instructions.

11. Update all the statistical and production reports in the defined formats/digital system.

12. Record all the downtimes of the machines and analyze the data to improve the resource utilization .

13. Perform the RCA ,FMEA( individually or with technical team ) for error proofing.

14. Work on feedback from planning and quality department for product quality and delivery enhancement.

15. Provide proper and timely feedback to the supplier like RM stores or purchase dept regarding any shortcomings in quality or quantity of the raw material.

16. Liese with the support departments of maintenance,quality,purchase,safety,Dispatch for day-to-day activities.

17. Work on the cost saving options/possibilities .(like output in kms or tonnage/manhour, energy utilization per kg or tons, scrap reduction gradually, rework minimization etc.)