Production Engineer- Battery

Job Summary

Production Engineer- Battery

Location

Bengaluru, Karnataka, India

Job Details

Industry: Electric Vehicles. Job Type: Full time. Experience: 4 - 9 years.

Responsibilities

• Production: Responsible to achieve set productivity target.
• Production: Responsible to achieve the set OEE.
• Production: Responsible to close the daily MIS.
• Production: Responsible to make all the production documents like SOP, Process check sheet, OPL etc.
• Production: Responsible to train the operator and skill upgradation.
• Develop and implement production schedules to meet customer demand and optimize resources.
• Collaborate with the supply chain team to ensure timely availability of raw materials and components.
• Quality Control: Implement defect free process.
• Quality Control: Implement and enforce quality control standards throughout the production process.
• Quality Control: Work closely with the quality assurance team to address and rectify any production-related quality issues.
• Team Leadership: Lead and motivate the production team to achieve production targets and quality objectives.
• Team Leadership: Conduct regular performance evaluations, provide feedback, and facilitate training as needed.
• Process Optimization: Continuously analyze production processes to identify opportunities for improvement and increased efficiency.
• Process Optimization: Implement lean manufacturing principles to streamline workflows and reduce waste.
• Safety Compliance: Ensure 100% PPE compliance.
• Safety Compliance: Ensure compliance with safety regulations and best practices in the production environment.
• Safety Compliance: Implement and enforce safety protocols to create a secure working environment for all team members.
• Equipment Maintenance: Schedule and oversee routine maintenance activities to minimize downtime.
• Equipment Maintenance: Collaborate with the maintenance team to ensure that production equipment is well-maintained and operating at optimal levels.
• Cost Maintenance: Monitor production costs and implement cost-effective measures to enhance overall profitability.
• Cost Maintenance: Work with the finance team to develop and manage production budgets.
• Collaboration: Collaborate with cross-functional teams, including engineering, quality assurance, and logistics, to ensure seamless coordination and communication.
• Collaboration: Provide regular updates on production status and address any challenges or bottlenecks.
• Core Competencies: Lithium ion battery pack, Battery charging and discharging process, BMS, Safety requirement, Function parameter like OCV, IR, Cell Dimension, Nominal voltage, SOC, C-rate, Cell technology.
• Core Competencies: Responsible for monthly schedules by coordinating with PPC and planning resources availability all the time for smooth execution of production activities.
• Core Competencies: Responsible for capacity planning and manpower planning as per production forecast.
• Core Competencies: Responsible for preparing updating the SOPs, work instructions and training the team members.
• Core Competencies: Responsible to ensure the quality of products meeting IATF 16949 standard requirements.
• Core Competencies: Responsible to ensure employee safety and environment across the line.
• Core Competencies: Responsible to ensure 5S in the workplace at all times and continuously improve on a daily basis.
• Core Competencies: Responsible to establish effective process controls like POKE-YOKEs for existing processes, by coordinating with customers on process audits and initiating counter measures based on customer complaints through CAPA, QCC, one point lesson 8D reports.
• Core Competencies: Responsible to implement low-cost automation projects and implement by coordinating with concerned department.
• Core Competencies: Responsible for end-to-end assembly and reworking/rectifying the defects in the battery pack.
• Core Competencies: Responsible to implement PFD, APQP, PPAP, FMEA, SPC, MSA.
• Core Competencies: Responsible to identify bottleneck operation and implement kaizen to reduce the same.
• Core Competencies: Responsible to do cycle time study (MOST).
• Requirements: Proven experience in production management, preferably in the electric vehicle or automotive industry.
• Requirements: Strong leadership skills with the ability to motivate and inspire a production team.
• Requirements: In-depth knowledge of production processes, quality control, and safety standards.
• Requirements: Familiarity with lean manufacturing principles and continuous improvement methodologies.
• Requirements: Excellent communication and interpersonal skills.

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